Advanced Auto Induction Forging Machines for Transmission Gears

The Advanced Auto Induction Forging system for Transmission Gears is a state-
of-the-art solution designed to enhance production efficiency and quality. It
features a 1000kw induction power supply based on IGBT technology, ensuring
robust and reliable performance.
Minimal Installation and Operating Space
This system boasts an integrated design that combines the induction power
supply with inductors of three different sizes. This compact configuration
minimizes the installation and operating space required, making it an ideal
choice for facilities with limited floor space.
Quick Setup and Changeover
Designed for efficiency, the automatic induction forging equipment allows for
quick and automatic switching between three different sizes of inductors. This
capability enables rapid setup and changeover, significantly reducing downtime
and enhancing the production of transmission gears. This feature is
particularly crucial for automotive manufacturers who need to meet tight
production deadlines and demand fast turnaround times.
Precise Temperature Control
The system incorporates an infrared thermometer that enables precise
temperature control. The controller classifies the workpiece into three
categories: qualified, high temperature, and low temperature, based on the
detected temperature. A cylinder then sorts the workpiece into different
channels, ensuring that every processed workpiece meets the quality standards.
This level of control prevents overheating and ensures that the gears are
forged with optimal metallurgical properties.
Customized Heating Profiles
The auto induction forging machine can be programmed to follow customized
heating profiles, tailored to the specific requirements of the transmission
gears being forged. This flexibility allows for the production of gears with
varying shapes, sizes, and materials, all while maintaining a high level of
precision and quality.
Energy Efficiency
Designed with sustainability in mind, the auto induction forging furnace is
highly energy-efficient. By utilizing electromagnetic induction for heating, it
consumes less energy compared to traditional heating methods. This not only
helps manufacturers reduce their carbon footprint but also lowers their
operating costs, making it an environmentally friendly and cost-effective
option for forging transmission gears.

Minimum Order: 1 tons

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