Other Industrial Equipment

LAG-S200 Ladle Slag Detection System (Vibration Type) Overview The continuous casting vibration type ladle slag detection device is used to detect the slag content of the ladle nozzle in the steelmaking continuous casting process, so as to improve the cleanliness of the tundish molten steel and obtain the best yield of the ladle molten steel. The device adopts the principle of vibration detection. The LAG-S200 continuous casting ladle slag automatic detection system is developed by Wuhan CenterRise M&C Engineering Co., Ltd. after many years of research with many scientific research institutes, and fully combined with the actual situation on site. It has a real field application value as a continuous casting ladle slag automatic detection system. The meaning of the system 1. Reduce the amount of tundish slag 2. Improve the purity of molten steel 3. Improve the life of the tundish 4. Reduce sliding nozzle erosion 5. Reduce nozzle blockage 6. Increase the number of continuous pouring furnaces 7. Reduce the amount of residual steel in the ladle when high-quality steel is casting 8. Improve the yield of molten steel 9. Improve the quality of continuous casting billets In order to improve the purity of the molten steel in the tundish, and improve the quality of the casting billet, especially to improve the quality of the billet in the transition section, and reduce the amount of residual steel in the high-quality ladle, and prolong the life of the tundish lining, and increase the number of continuous casting furnaces, it’s necessary to detect and control the slag in the later stage of continuous casting ladle casting. The Working principle of the system The LAG-S200 continuous casting ladle slag automatic monitoring system detects the slag state during the pouring process by receiving the vibration signal of the mechanical operating arm of the ladle nozzle. In the process of molten steel pouring, when molten steel flows through the long nozzle and pours into the tundish, the molten steel impacts the wall of the long nozzle and causes the vibration of the mechanical operating arm used to support the long nozzle. Since the specific gravity of the steelmaking slag is less than half of the specific gravity of the molten steel, it floats on the surface of the molten steel, and the steelmaking slag appears when the molten steel is about to be all poured. At this time, due to the high viscosity and poor fluidity of light steelmaking slag, the impact force of the mixed flow of molten steel and steel slag on the wall of the long nozzle is quite different from that of pure molten steel. The system mainly monitors the ladle slag of the continuous casting by measuring and analyzing the vibration difference of the mechanical operating arm. The vibration signal is connected to the operation control unit of the system control cabinet through the front-stage conditioning and amplification module through the sensor installed in the middle of the operating rod. After processing, it is output to the industrial computer for operation and analysis. The slag signal detected by the system is output from the system control cabinet to the front-end control unit, and then control the alarm horn and alarm light to work, or issue an instruction to close the ladle nozzle. The features of the system (1) It is easy to install, basically no modification is made to the field equipment, and the installation and debugging work will not affect the normal production of the enterprise. (2) The detection accuracy is high, and the effective rate is greater than or equal to 95%. The threshold of slag volume is accurately set, the output control function is powerful. It has excellent performance in technical indicators such as the sensor service life and sensor usage times. (3) The sensor is installed at a position far away from the molten steel, and is cooled by a special refrigeration device for 24 hours. The outer layer adopts a composite protection structure, which has a long service life. (4) Adopt professional and targeted signal processing methods to obtain the vibration characteristic parameters of the ladle slag, and analyze, reason and judge the effective slag signal through the vibration signal database, which has a high accuracy of slag alarm. (5) The architecture is established based on the artificial intelligence network, which has the functions of self-learning and self-induction. (6) The equipment adopts a modular design. The failure of each module will not affect other parts, which ensure more reliable operation of the system and easy maintenance. (7) The alarm display device is used on site to visually indicate the flow state of molten steel and slag. When slag is unloaded, we can choose to automatically close the ladle nozzle or sound and light alarm at the same time, prompting the on-site operator. (8) The system has a powerful database function. Including the comparison function for last two ladles of casting time record, the system automatically stores the running data, and generates a record file every day. (9) The system has the function of automatically controlling the ladle nozzle. The control unit is an auxiliary system of the system, which is interconnected with the ladle slag detection system to automatically control the opening of the ladle nozzle and realize the whole-process control of the liquid level of the molten steel in the tundish. The composition of the system The LAG-S200 slag detection system consists of: vibration detection sensor, pre-signal amplifier, slag detection operation unit, tundish liquid level control unit, on-site operation indication box, and process control cabinet. 1. Vibration detection sensor: It is installed on the robotic arm connected to the molten steel to detect the vibration signal of the whole casting process of the ladle. 2. Pre-signal amplifier: Amplify, convert and transmit the weak vibration signal detected by the vibration detection sensor. 3. Slag detection operation unit: Analyze, judge and discriminate the vibration signal to realize the discrimination of all steel, mixed slag and full slag , and output the slag alarm signal. 4. Tundish liquid level control unit: Accept the control signal of the tundish nozzle and the ladle nozzle, and realize automatic or manual control of the ladle steel flow according to the requirements. 5. On-site operation instruction box: Provides man-machine exchange for slag alarm indication, fault indication, system activation mode selection, and control mode selection. For process control cabinet, providing power management, displaying man-machine interface and setting management. The parameters of the system 1. The system controls the slag inclusion in molten steel with high precision and closes the nozzle in real time. 2. Improve the quality of steel, reduce defective products, and improve the yield. 3. The yield of molten steel is increased by 0.3%-0.5%. The nozzle can be automatically closed, so that the disadvantage of untimely manual response is overcome and less molten steel remains in the ladle. The threshold value of molten steel (slag threshold) is set by the user within a wide range. 4. No artificial factors are involved, high reliability, good repeatability or consistency. 5. The steelmaking slag does not pass through or rarely flows into the tundish, which increases the service life of the refractory material and the sliding nozzle. 6. Greatly reduce the blockage of the tundish nozzle and increase the number of continuous pouring furnaces of the tundish.

Minimum Order: 1 bags

BPS-K600 Continuous Casting Mold Breakout System Overview: The BPS-K600 continuous casting mould breakout prediction system is developed by Wuhan CenterRise M&C Measuring Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning. The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting. The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab. The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions The Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement: ±0.25℃ Support communication protocol: Industrial Ethernet (TCP/IP)， PROFIBUS-DP，CANopen Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps The composition of the software Online monitoring software for breakout prediction Offline query software for breakout prediction Data recovery and self-learning software packages Data acquisition and monitoring software The software package of mold thermal status display The functions of the system Real-time data acquisition, data analysis and judgment Automatic selection of steel grade’s alarm parameters Real-time dynamic picture monitoring Prediction alarm and information display of breakout signs Automatic deceleration after alarm Historical data storage and historical trend graph display Automatic report generation and printing Alarm prediction and pattern recognition of unknown steel grades by neural network Dynamic real-time temperature profile prediction Mould heat flow field display The features of the system 1. Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components. 2. The system has strong adaptability and can meet the transformation of various structural continuous casting machines. 3. High-speed data communication, using industrial network to form an independent local area network for each workstation and server. It can realize high-speed data transmission of alarm files, alarm parameters, and other databases. 4. The combination of artificial neural network and intelligent forecasting model improves the accuracy of breakout forecasting. 5. Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing. 6. Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data. 7. Remote Web browsing can be achieved according to customer needs. 8. Can be seamlessly connected with MES-C220 mould expert system.

Minimum Order: 1 bags

★Description GT-TZJ05B Straightening Machine is improved machine for GT-TZ3B, TZ3B is with 3 group, GT-TZJ05B with 5 groups. The machine can adjust diameter, and straighten speed.

Minimum Order: 1 bags

★Description GT-TZ10B straightening machine install with 10 straighten rollers, which 5 rollers in one side. Each roller can move forward or back, left and right within a range. ★Main details 1.Tube is rotating and moving forward during straighten. 2.Min length to straighten: 400mm. Diameter to straighten: Φ6-12mm;

Minimum Order: 1 bags

★Description GT-TZ14B Straightening Machine mainly use to straighten heaters after shrink, or combine with shrinking machine to make a line. ★Main details 1. First 4 groups straighten horizontally and later 4 group for vertically. 2. Because the elements will not rotate in high speed during straighten, so after straighten, heater will not leak out powder, will not in different length. 3. Straighten speed can be adjust. 4. Diameter to straighten: recommend 4-10mm (one machine for one diameter)

Minimum Order: 1 bags

★Description GT-TZ3B straightening machine is mainly used for straightening and repairing bent steel pipe during pipe-making. ★Main details 1.Min length to straighten: 450mm; 2.Diameter to straighten: recommend Φ6-Φ16mm can adjustable. 3.Mainly for empty tube straighten.

Minimum Order: 1 bags

★Description Semi Auto Tapering Machine use to make one end empty tube in cone shape, which use to measure temperature in water heater. ★Main details 1.Manual operation, easy work. Machine with small size.

Minimum Order: 1 bags

★Description Manual pipe chamfering machine use to chamfer the pipe after cut, to remove the burrs inside the pipe. ★Main details 1.Manual operation, easy work 2.Machine with small size

Minimum Order: 1 bags

Diaphragm Control Valve utilizes a flexible diaphragm to regulate fluid flow. Actuation of the stem connected to the diaphragm flexes it, adjusting the flow area and controlling flow rate. This type of valve is favored for applications requiring cleanliness or handling abrasive or corrosive fluids. It offers tight shutoff capabilities and is suitable for managing slurries, viscous fluids, and hazardous chemicals. Diaphragm valves are commonly found in industries where precise flow control and resistance to harsh environments are essential, such as pharmaceuticals, water treatment, and chemical processing.

Minimum Order: 1 bags

A Globe Control Valve is a type of linear motion valve primarily used to regulate fluid flow in pipelines. It consists of a movable disk (or plug) and a stationary ring seat in a globe-shaped body. By raising or lowering the plug, the valve controls the flow rate. Globe valves are versatile and suitable for various applications, including throttling and isolation services in industries such as oil and gas, chemical processing, and power generation. Their design allows for precise flow control, making them essential components in process control systems where accurate regulation of flow, pressure, or temperature is required.

Minimum Order: 1 bags

Allied Way India, founded by Mr. V. K. Sharma in 2000, is a quickly expanding company that specialises in providing medical machinery and equipment, such as HDPE blow moulding machines, disposable syringe makers, injection syringe makers, plastic water tank makers, and syringe making plants. Please don't hesitate to contact us at any moment if you need any more details. https://www.alliedwayindia.com

Last March, we developed and shipped a Hydraulic pressure reducing/ relieving valve equivalent to HydraForce PR10-36 for a Russian customer. Today, we are very happy to receive the feedback from the customer that the E- PR10-36 Pressure Reducing/Relieving Cartridge Valve developed by AAK is still running very smoothly after 1 year, the performance is very stable. They are preparing the PO and will place their regular order of 500 pcs with us next week. AAK hydraulic cartridge valve E-PR10-36 two advantages: 1. Pressure Rating 210 bar (3000 psi), benchmarking HydraForce 2. Its service life is 2 times that of its domestic peers Technical parameters of AAK E-PR10-36 pressure reducing/relieving cartridge valve: Working Pressure: 210 bar (3000 psi) Proof Pressure: 390 bar (5700 psi) Flow Rating: 56.8 lpm (15 gpm) Pilot orifice: 0.51 mm (0.020 in) Temperature Range: -40°C ~ +120 °C (with Buna N seals) Fluids: Mineral based or synthetic hydraulic fluid with lubricating properties Fluid viscosity range: 7.4 to 420 cSt (50 to 2000 ssu) Cavity: 10-3 AAK E-PR10-36 pressure reducing/relieving cartridge valve, benchmarking HydraForce PR10-36, has been approved by customer in Russia after 1 year of testing. You are welcome to give it a try. AAK HYDRAULIC VALVES (793) 2024-04-23

Minimum Order: 5 dozens

Are you in search of high-quality Stainless Steel 321 pipes and tubes? Look no further! We are your trusted stockist in India, offering an extensive range of SS 321 products tailored to meet your industrial needs. Why Choose Our Stainless Steel 321 Pipes & Tubes? Superior Corrosion Resistance: Ideal for high-temperature environments, our SS 321 pipes and tubes resist corrosion and oxidation. High Durability: Engineered to withstand extreme conditions, ensuring long- lasting performance and reliability. Versatility: Perfect for various applications including chemical processing, petroleum refining, and high-temperature operations. Specifications Grade: Stainless Steel 321 (UNS S32100) Standards: ASTM A312, ASTM A213, ASTM A269, ASTM A778, ASTM A358 Dimensions: Seamless Pipes: 1/8” NB to 24” NB Welded Pipes: 1/8” NB to 36” NB ERW Pipes: 1/8” NB to 24” NB EFW Pipes: 6” NB to 100” NB Thickness: SCH 5, SCH 10, SCH 40, SCH 80, SCH 160, SCH XXS Forms: Round, Square, Rectangular, Hydraulic Length: Single Random, Double Random, Custom Cut Lengths Ends: Plain End, Beveled End, Threaded Our Commitment to Quality Certified Products: We adhere to international standards, ensuring our products meet stringent quality benchmarks. Extensive Inventory: With a vast stock, we cater to bulk orders and ensure prompt delivery to meet your project timelines. Custom Solutions: Offering a range of sizes and specifications, we provide tailored solutions to fit your unique requirements. Industries We Serve Oil & Gas Petrochemical Power Generation Food & Beverage Pharmaceutical Why Partner With Us? Expertise: Decades of experience in the industry, providing knowledgeable and reliable service. Competitive Pricing: High-quality products at market-leading prices. Exceptional Customer Service: Dedicated support team to assist you from inquiry to delivery. Contact Us Today! Transform your projects with the strength and reliability of our Stainless Steel 321 pipes and tubes. Contact us now for a quote or to learn more about our offerings.

Screen Window Frame is an essential component that improves visual displays of your electronic devices. A well designed screen display box frame gives structural support to the screen and also ensures that it enhances the device's appearance. At JCL, we provide exceptional high quality, durable, affordable metal screen window frame tailored to your needs. Our engineering and manufacturing ensures you get an excellent metal screen window frame quickly. Unlike cheaper plastic alternatives, our robust metal screen window frames prevent scratching and stand the test of time. OLED Screen Frame Manufacturer JCL is one of the best Screen Frame Manufacturers in China. Beyond manufacturing, we provide customized solutions for precision and innovation. Our state-of-the-art factory in China ensures the highest quality and performance of our products. With our experienced engineering team, we meet your electrical and thermal needs, even with complex shapes. 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JCL is very skilled at techniques like sheet metal fabrication, stamping and finishing processes to make quality metal stamping consumer electronics. Companies trust JCL for high-quality, affordable solutions made precisely to their needs. When working with JCL, customers feel confident because of the consistent precision and focus on strong values embodied in each aspect of our business. In short, we built a reputation as a trustworthy partner in the manufacturing sector, offering a combination of technical proficiency, customized solutions, and a commitment to ethical business practices. SCREEN WINDOW FRAME APPLICATIONS Screen Window Frame for Sleek Consumer Electronics Screens depend on their surrounding window screen metal frame for both function and style in consumer electronics like televisions and monitors. The screen frame provides vital structural reinforcement to protect fragile display panels. Precision-engineered metal borders also enhance the look of sleek new devices. 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From initial brainstorming sketches and deep draw manufacturing to getting finished products delivered on schedule, JCL’s seasoned engineers are dedicated partners. If you are looking for a reliable custom metal stamping company, don't hesitate to contact us!