Industrial Machinery & Equipment

Name: Diamond Wire Guide for Mitisubishi machine Item No.: M132 Size: Dia0.255mm Accuracy: +/-0.002mm Usage: DD GUIDE 0.25 UP AF2/3 AT (wire guides for Mitisubishi machine)

Minimum Order: 200

Name: Brass EDM Wire Hard type Item No: T-L-BW-H Description: 1. Higher Zinc content ratio brass EDM wire. 2. Higher cutting speed. 3. Superior straightness, suitable for auto threading machines. Item No Diameter (mm) Core Coating Tensile Strength Elongation Color T-L-BW-H 0.15-0.30 CuZn40 - More than 980MPa More than 20% IACS Gloden T-L-BW-S 0.15-0.30 CuZn40 - More than 450MPA More than 22% IACS Gloden Usage: for Japanese wire EDM machines. Name: Brass EDM Wire Soft type Item No: T-L-BW-S Description: 1. High Zinc content ratio brass EDM wire. 2. Suitable for taper cutting . 3. Auto threading in specific condition. Item No Diameter (mm) Core Coating Tensile Strength Elongation Color T-L-BW-H 0.15-0.30 CuZn40 - More than 980MPa More than 20% IACS Gloden T-L-BW-S 0.15-0.30 CuZn40 - More than 450MPA More than 22% IACS Gloden Usage: for Japanese wire EDM machines.

Minimum Order: 100

I). Main Specification: Specification TW120*120 TW12 , 0*160 TW120*200 Travel/space , X/Y axis travel mm 1200*1200 1200*1600 , 1200*2000 U/V axis travel mm A type: 20*20 / (B type: 380*380) Table size L*W mm 1140*1650 , 1200*2200 1200*2400 Max workpiece thickness H mm 500 500 , 500 Taper angle R degree A type:±3°/(B type: ±30°) Roughness Ra(Once cutting) um ≤2.5 Ra(Multi- cutting) um ≤1.0 Precision< , br> * mm ≤0.012 Screw * pcs High precision ball screw Guide way * pcs Steel linear guide way Motor X/Y axis Servo motors Machine dimension L*W*H mm 2600*3300* , 1900 3300*3300*1900 3800*3300*1900 II). Features: WITH THE BEST CONTROL SYSTEM 1. Lowest running cost 2. Reusable molybdenum wire 3. Multiplicity cutting function: better accuracy, better surface finishing 4. DXF, AutoCAD can be read. AutoCAD can be used directly, easier to operate 5. Surface finishing 1.5μ~2.5μ 6. The casting for the main machine bed is equipped with the high rigid HT250, which made by a famous Japanese manufacturer. Integrated structure design, all casting parts are made with the procedure of resin-send and twice heat treatment to improve the max load weight and keep a good precision for long time and avoid the distortion. 7. New designed three layer filter coolant system 8. Industrial computer: more stable, longer using life III). CONTROL SYSTEM Windows XP The controller equipped the auto cut Intelligent software, which integrates the program and control and based on Windows XP. This new designed auto cut software is the unique software for WEDM running on the condition of windows XP. (1)Coordinate system: Absolute coordinate, incremental coordinate (relative coordinate) (2) Functions of coordinate transforming, zooming in and zooming out, rotating and tracking display in real time (3)Functions of interpolation of straight line and circular arc (4)Function of taper processing: As above (5)Function of processing different top and bottom abnormities parts (6)Auto-handle for short circuit and wire-break (7)Functions of memorizing: unexpected power off, it can continue the processing automatically; auto-stop after processing (8)Functions of auto edge-touching position and auto center finding (9)Function of auto-adding transitional arc (Arbitrary angle) (10) Functions of menu technology and auto-programming ward (11)Functions of menu technology and auto-programming (12)AUTOCAD can be used to program directly in the software. 2. Using the PCI slot controller card, LCD Monitor and the High-tech Industrial computer. That greatly enhances the stability of control and greatly reduces the computer the failure rate. 3. Embedded Control system can be connected with many design software smoothly. 4. Variety of pulse power can be chosen, which is suited for a number of processing conditions to improve the cutting ability of the high precision parts. 5. With a large database storage capacity, user can choose the suitable parameter according to deferent working conditions. Users can adjust machining parameters to establish a database at any time according to their own experience IV). CNC system configuration and technical performances (1) CNC Hardware configuration: (A) Industrial Computer:P4 or above (B)EMS memory:1G (C)Fixed Disk:160G (D)USB and Internet (E) 15″liquid crystal display (LCD) (F) RS232 and Keyboard and mouse (2)CNC software and operation platform: (A) CNC Auto-program and control function (B) operation platform: Windows XP (3)CNC technical function: (A) 4 axis processing (B)Function of processing different top and bottom abnormities parts (4)Running environment (A) Temperature: 5-40 degree (B) Relative humidity：40%～80%.

Minimum Order: 1 bags

Parameters of Flushing type wire cut EDM machines Items Unit TF400 , TF645 Mechanical body Travels X/Y/Z mm 400×300×220 645×4 , 50×300 Travels U/V mm 36×36 100×100 Max.Erosion taper * ±6°/(100mm thinkness) ±25°/(80mm thinkness) Dimension of work-table mm 645×490 920×6 , 90 Max.weight of work-piece kg 250 600 , Max.dimension of work-piece (LxWxH) mm 850×700×215 1100 , ×850×295 Diameter of electrode wire mm 0.15-0.30 0.15-0.30 Type of machining * Flushing Flushing , Dimension of the machine mm 1700×2550×2165 2 , 750×2800×2265 Weight of mechanical body kg 2500 3800 Floo , r plan area (WxH) mm 2200×3300 2750×280 , 0 Work tank Dimension of work tank(LxWxH) mm 990×910×270 , 1380×1010×370 Filtration * , Filter paper Filter paper ECO-10N L Resin(20L) Coordinate axes Manual velocity of axes X/Y/Z Four grades Max.: 1.2m/min Double-direction positioning accuracy A of axes X/Y（according to ISO230- 2:1997） 0.008mm whole travel Double-direction positioning accuracy Aof axes U/V（according to ISO230- 2:1997） 0.012mm whole travel Single-direction repeated positioning accuracy of X/Y axes(R↑ or R↓) 0.004mm Single-direction repeated positioning accuracy of U/V axes(R↑ or R↓) 0.006mm Reverse distance of B for X/Y 0.004mm Reverse distance of B for U/V/Z 0.005mm Offset for software pitch offset of X/Y/Z axes Offset space 5mm Offset for software pitch offset of U/V axes Offset space 1mm Ball screw of axes X/Y/Z Φ25mm/ Bolt distance 4mm/ Accuracy C3 Slide screw of axes U/V Φ8mm/ Bolt distance 0.8mm Guide-way of X/Y/U/V/Z Linear ball guide-way The min. resolution (X/Y/U/V/Z) 1μm Deceleration ratio of the belt of X/Y axes 1:04 Deceleration ratio of the belt of Z-axis 1:02 Motor of X/Y/Z AC servo motor Motor of U/V Step-motor Wire-driving system Diameter of wire 0.15/0.20/0.25/0.30mm brass wire Dimension of wire container Max.: Φ160mm Velocity of wire Max.:200mm/s Control the tension of wire when machining Adjusting automatically Wire alignment Automatically Wire installation Manually Wire-through Manually Wire-retract Automati , cally Dielectric tank Filtration One filter paper (accuracy:5μm, dimension:Φ340x450 direction: from inside to outside) Cubage of dielectric tank 300L Type of medium Pure water or distilled water Capacity of resin 20L Water-cooling system 3500W Power of re-cycling pump 0.8Kw Power of high-voltage pump 1.5Kw Power of water-input pump 0.35Kw Cabinet Criterion power 3x380V 50/60Hz 7KVA Fluctuation allowed 380V±10% 50±1Hz Current fully loaded 10A CNC Control system IPC system (Celeron 1.66GHz) Operation system Windows XP Hard disk >80G or CF card>16G Type of input keyboard，USB, LAN Display 15”LCD Language , Chinese/English/Portuguese Controll , ing axe Five axes/Four axes simultaneity Command mode Incremental/absolute Unit Inch/metric Interpolation Linear / arc Mini. Input 0.001mm Max. input 999.999mm The smallest increment 0.001mm Coordinate system Mechanical, 6 users’ coordinate system Offset for pitch error 5 axes Assistance function Suggestive operation/maintenance Format of code ISO Sub-program The most layer: 9 the most nesting: 999

Minimum Order: 1 bags

Cast Iron Box Table / Box Cube used as a workholding device to clamp and hold workpieces in the vertical position and as a vertical reference for inspection and tooling purposes in workshop machining processes such as shaping, planing, boring, milling, grinding and drilling, etc. They are also used to clamp motors, engines, transmissions etc. to carry out the assembly, tests, or inspections. Especially they are widely used to clamp workpieces on horizontal boring mills or drilling presses. With its multiple clamping surfaces, the box cube can clamp multiple workpieces on its different clamping surfaces, reducing the time spent on setting up of workpieces. The types of tables / cubes are available as being T-slotted, elongated-hole- slotted and tapped with threaded holes. The designs of these tables / cubes are always customized as per their actual applications. The tables / cubes are made of gray cast iron GG-20, GG-25 or GG-30, which display good abrasion resistance, tensile strength and mechanical properties. The flatness accuracy machined to DIN876 and T-slots machined to DIN650. Sizes of cubes are as per customer's request. Any sizes can be provided, including very large heavy duty cubes used as workholding device for floor type milling and boring machines.

Minimum Order: 1 bags

Jinggong T-slot Base Plates (Floor Plates, Bed Plates or Clamping Plates) are made from high-density cast iron. These plates allow for a wide range of ‘work-holding’ solutions. Base Plates / Bed plates / T-slotted floor plates find application in engineering and manufacturing industries as precision bases for layout, marking, inspection and assembly work. They also find application for large fixtures, special tooling and production set ups. It also allows for an easy set-up and mounting for precision welding. Standard plates have a Brinell hardness of between 180 – 200 HB and a tensile strength of 260 – 300 N/mm2. Surface machined to DIN876 and T-slots machined to DIN650. Standard T-slot sizes 22, 28, or 36 can be manufactured, with fits ranging from H 7 to H 12. The popular distance between T-slots is 200 or 250 mm. T-slots in special or intermediate sizes can be provided. The design, dimensions and load capacity of the plates can be adapted to the size and weight of the workpieces to be held. Pls. quote. Standard sizes for reference: No. Sizes (mm) Surface accuracy (according to DIN876) 1 2000*2000*300 I/II/ , III 2 2500*2000*300 I/II/III& , lt; , br> 3 3000*2000*300 I/II/III < , br>4 3500*2000*300 I/II/III 5 , 4000*2000*300 I/II/III 6 , 4500*2000*300 I/II/III 7 , 5000*2000*300 I/II/III 8 5500 , *2000*300 I/II/III 9 6000*200 , 0*300 II/III 10 6500*2000*300 , II/III 11 7000*2000*300 & , lt; , br>II/III 12 8000*2000*300 II , /III Other sizes and surface accuracy on request! Large plates can be connected by single piece as following: L(mm) W(mm) 2000 2500 3000 3500 4000 3500 3500 2000 , 1250+1250 1500+1500 1500+2000 2000+2000 4500 4500 5500 , 5500 6500 6500 7500 7500 8500 4000+4500 950 , 0 4000+5500 10500 4000+6500 11500 4000+7500 12500 4 , 000+4000+4500 13500 4500+4500+4500 14500 4000+4000+6500 15500 , 4000+4000+7500 16500 4500+4500+7 , 500 17500 5500+5500+6500 1850 , 0 5500+6500+6500 19500 6500+6 , 500+6500 20500 6500+6500+7500

Minimum Order: 1 bags

Inspection content of casting blank 1. Casting defects Common casting defects of casting blanks include: porosity, shrinkage cavity, shrinkage porosity, slag inclusion, sand hole, crack, cold partition, drape, burr, sand sticking, bulging sand, insufficient pouring, damage, size deviation, deformation, wrong box , wrong core, eccentric core, lifting box, etc. These defects will restrict the use of the blanks and even cause scrap. 2. Casting inspection content The inspection content of castings includes casting process inspection and finished casting inspection. (1) Inspection of casting process. In the inspection content of the blank, the inspection of the blank procedure is carried out during the casting procedure, and the machining personnel only make general understanding requirements. The inspection items for the casting process are as follows: a: Inspection of modeling materials; b: Model test; c: Inspection of shape and core; d: Inspection of the packing; e: Pouring inspection; f: Inspection of cleanup. (2) Inspection of finished castings. The inspection of finished castings includes: inspection of related technical conditions, surface quality inspection, geometric dimension inspection, etc. a: Inspection of relevant technical conditions. Including the inspection content of the chemical composition and mechanical properties of the casting. The inspection of technical conditions such as mechanical performance inspection and metallographic and chemical composition inspection must be carried out in accordance with relevant national standards (here omitted). b: Surface quality inspection. The inspection of the casting blanks by the front-line personnel of machining production during the process is mainly to check the appearance of casting defects (such as whether there is trachoma, sand hole, looseness, insufficient pouring, casting cracks, etc.); and whether the blank machining allowance is Meet the inspection of processing requirements.

Minimum Order: 1 bags

Jinggong Cast Iron T-slotted Floor Plates are professional designed and produced, have high rigidity and stability, can be manufactured according to the wishes of our customers. It’s used for multiple applications, from milling machines and boring machines to machine centers. Standard sizes range is from 100mm*100mm to 3000mm*8000mm.

Minimum Order: 1 bags

Jinggong Cast Iron T Slotted Angle Plate has exported to customers in the USA, Canada, Italy, Belgium, the Netherlands, etc. with the main technical information: 1. Cast iron, nodular iron or steel made angle plates, used as workholding fitted on floor type horizontal boring mills. 2. GG-25 grey cast iron made or other materials made angle plates, twice annealing heat-treatment to eliminate internal stress to maintain high precision free from distortion in the long time operations. 3. T-slots as per DIN650 specifications or other types of slots defined by customers can be machined on these angle plates. 4. Flatness accuracy as per DIN876 specifications or specified by customers. 5. Any sizes can be manufactured according to the user’s r drawing or detailed requirement. 6. The picture shows the angle plate 1500x800x800mm with material GG25 and T slots 22H12.

Minimum Order: 1 bags

The Cast Iron Clamping Plates are mainly used as machining working surface of machine tools. Some holes and T-slots on the top surface of plates for fixing the work piece and clearing the scrap iron during the processing. The raw material is the high-strength cast iron GG20-GG30 (HT200-HT300). The size range is from 100mm*100mm to 3000mm*8000mm. Larger one can be made according to the drawing. The work surface can be processed V-shaped, T-shaped, U-groove as your request.

Minimum Order: 1 bags

Jinggong Cast Iron Angle Plates with a box-shaped cast design are required for almost all boring and milling machines to fix workpieces in a vertical position. The clamping surfaces of the standard angle plates have been machined in accordance with DIN876 standard and provided with T-slots in accordance with DIN650. The bases of the angle plates have clamping slots and drill-holes adjusted to the clamping options of the machine table. Dimensions and T-slots size can be varied according to your requirements.

Minimum Order: 1 bags

Why are T-slots on T-slots platform easy to error? The T-slots platform is often very prone to errors in the T-slot planed by the platform due to operating errors. The following four are the main reasons. cast iron T-slots platform 1. The groove of the T-slots platform is not parallel to the side of the platform working surface. The main reason is that the cast iron platform is not aligned according to the markings during installation, or the cast iron platform is displaced during processing. 2. The top surfaces of the left and right grooves of the T-slot are not on the same plane. The reason is that the machine tool setting is not accurate. The width of the main cutting edge of the left and right variable cutters is not the same when the groove is processed in one pass. 3. The width of the left and right grooves of the T-slot platform is different. The main reason is that the slot direction is not well mastered. 4. There is a shallow groove in the middle of the T-slots bottom surface of the T-slots platform. The reason is that the tool is not well connected when processing the bottom surface of the groove, or the planing is too deep when processing the right-angle groove. Jinggong Measuring Tools Producing Co., Ltd is specializing in manufacturing and exporting all kinds of cast iron products，especially for cast iron floor plates, cast iron surface plates, cast iron clamping plates, cast iron angle plates, cast iron box table and other machine tool castings. Our engineering enables us to design the cast iron plates and tables according to DIN Standards, Indian Standards and Chinese Standards, machining by CNC machine tools and install in the world market.

Minimum Order: 1 bags

The principle of the crafting route of the marking platform The formulation of the machining process of the cast iron scribing plate can generally be divided into two steps. The first is to formulate the process route of cast iron scribing and plate processing, and then determine the equipment used in each process, process size and process equipment, working hours quota, cutting specifications, etc. These two steps are interrelated and should be analyzed comprehensively. cast iron scribing plates The formulation of the cast iron slab process route is to formulate the overall layout of the process. The main task is to select the processing method of each working surface, determine the processing sequence of each working surface, and the number of processes in the entire process. The general principles for establishing a process route for cast iron scribing plates are as follows. 1. Process the datum surface first During the processing of the part, the surface as the positioning reference should be processed first, so as to provide a precise reference for the subsequent processing as soon as possible. It is called "benchmark first". 2. Divide the processing stages Surfaces with high processing quality requirements are divided into processing stages, which can generally be divided into three stages: rough processing, semi-finishing and finishing. The main purpose is to ensure the processing quality; facilitate the rational use of equipment; facilitate the arrangement of the heat treatment process; and facilitate the discovery of blank defects. 3. Hole first, then surface For parts such as square boxes, brackets and connecting rods, the plane should be processed first and then the holes should be processed. In this way, the holes can be positioned on the plane to ensure the position accuracy of the plane and the holes, and it is convenient to process the holes on the plane. 4. The main surface finishing (such as honing, grinding, fine grinding, etc.) should be carried out at the last stage of the process route to prevent the finishing surface from being damaged due to the transfer and installation between processes. Jinggong Measuring Tools Producing Co., Ltd is specializing in manufacturing and exporting all kinds of cast iron products，especially for cast iron floor plates, cast iron surface plates, cast iron clamping plates, cast iron angle plates, cast iron box table and other machine tool castings. Our engineering enables us to design the cast iron plates and tables according to DIN Standards, Indian Standards and Chinese Standards, machining by CNC machine tools and install in the world market.

Minimum Order: 1 bags

The casting methods of cast iron tables Small cast iron tables generally use resin sand. On the one hand, it is to facilitate sand removal. There are also the following reasons: 1. Relatively speaking, lost foam casting has great advantages over traditional sand molds for the production of single or small batches of automobile covering parts, machine tool beds and other large molds. It not only saves expensive wood mold costs, but also facilitates operation. , It shortens the production cycle, improves the production efficiency, and has the advantages of high dimensional accuracy, small machining allowance, and good surface quality. 　 2. The resin sand mold has good rigidity and high sand mold strength in the initial stage of casting. This makes it possible to use the graphitization expansion of the cast iron solidification process to effectively eliminate shrinkage and shrinkage defects, and achieve fewer and no risers for gray cast iron and ductile iron. 3. In the production of solid casting, polystyrene foam is used to form furo resin self-hardening sand. When the molten metal is poured into the mold, the foamed plastic pattern quickly vaporizes under the action of the high- temperature molten metal, burns and disappears. The molten metal replaces the original foamed plastic position, and cools and solidifies into a solid casting with the same shape as the pattern. cast iron table Jinggong Measuring Tools Producing Co., Ltd is specializing in manufacturing and exporting all kinds of cast iron products，especially for cast iron floor plates, cast iron surface plates, cast iron clamping plates, cast iron angle plates, cast iron box table and other machine tool castings. Our engineering enables us to design the cast iron plates and tables according to DIN Standards, Indian Standards and Chinese Standards, machining by CNC machine tools and install in the world market.

Minimum Order: 1 bags