Petrochemical Products

Micronized wax is commonly employed as a release agent in plastics processing, primarily serving to reduce adhesion between plastic products and moulds, thereby facilitating demoulding and enhancing production efficiency. This application typically involves incorporating micronized wax into plastic raw materials as a lubricant or anti-adhesive agent. During processing, it migrates to the surface, forming a smooth film that improves demoulding performance and enhances the surface gloss of the finished product.

Micronized wax finds extensive application across industrial sectors, primarily serving as a functional additive to enhance material wear resistance, lubricity, scratch resistance, and machining efficiency. The following outlines its principal industrial uses: ‌Coatings and Inks Industry‌: Adding micronized wax (such as polyethylene or polytetrafluoroethylene waxes) to coatings and inks significantly improves coating abrasion resistance, scratch resistance, and slip properties, while mitigating paper friction damage during printing.‌ For instance, in industrial coatings, wood finishes, and powder coatings, they also serve as matting agents, enhancing surface tactility. Specialised types (such as acrylic ester micro-powder waxes) can specifically enhance anti-fingerprint, anti-graffiti, or skin-feel properties. Plastics and Rubber Processing: As internal or external release agents, micronized wax prevent plastic products from adhering to moulds during forming while improving the gloss of finished surfaces. In polyolefin processing (e.g., polyethylene, polypropylene), it functions as a lubricant, flow modifier, or anti-blocking agent, enhancing processing efficiency and product appearance. For engineering plastics, micronized wax improves wear resistance, making it suitable for modified resins, cables, and similar products.

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Microcrystalline wax is a high-melting-point, fine-crystalline wax refined from petroleum fractions. Compared to common paraffin wax, its key properties make it exceptionally well-suited for electronic sealing: Fine crystalline structure: Its minute crystals form a dense, resilient wax film with outstanding moisture and water resistance. This is its primary merit as a sealant. High melting point and viscosity: Typically melting between 60°C and 90°C, its elevated softening point ensures superior thermal stability, resisting softening and migration in elevated temperatures. Excellent adhesion and flexibility: Adheres effectively to diverse material surfaces while maintaining crack resistance at low temperatures. Superior electrical insulation: Inherently an excellent insulating material, preventing short circuits.

Oxidised polyethylene wax is a versatile polymeric material with extensive applications across plastics, coatings, inks and other sectors. Its unique lubricating properties enable it to play a significant role in these fields. Specifically, the lubricating effect of oxidised polyethylene wax manifests primarily in reducing the coefficient of friction between materials, enhancing processing fluidity, and improving product surface gloss. During plastic processing, oxidised polyethylene wax can serve as an internal lubricant. It is compatible with plastic resins, reducing intermolecular friction in the molten state to enhance melt flow and processing properties. In the coatings and inks sector, polyethylene oxide wax is predominantly employed as an external lubricant. In these applications, it forms a smooth film on the surface of coatings or ink layers, minimising friction between the coating and substrate or between multiple coating layers.

The primary functions of micro-wax in powder coatings: 1. Scratch and abrasion resistance Mechanism: During baking and curing, wax particles migrate to the coating surface, forming a thin, dense protective layer. This wax film possesses a low coefficient of friction and excellent lubricity, effectively reducing surface scratches and wear. Applications: Widely employed in sectors demanding high surface durability, such as household appliances (e.g., refrigerator and washing machine panels), aluminium extrusions, outdoor furniture, and automotive components. 2. Enhanced Flow and Hand Feel (Slipperiness Enhancement) Mechanism: Wax particles suspended on the surface render the coating smoother, not only reducing friction but also imparting a refined, silky- smooth tactile quality. Application: Products requiring specific tactile properties, such as electronic casings and office furniture. 3. Anti-adhesion (anti-caking) Mechanism: Micronised wax forms a micro-irregular ‘orange peel’ texture on the coating surface or provides physical separation. This reduces direct contact areas between coatings or between coatings and other surfaces, preventing adhesion during stacking or transportation. Applications: Critical for products requiring stacked storage, such as metal sheets and pipes.

Oxidised polyethylene wax may be employed in rust prevention applications. The polar functional groups on its molecular chain, such as carbonyl and hydroxyl groups, enhance adhesion to metal surfaces and protective performance in rust prevention applications. When incorporated into coatings or rust inhibitors, it forms a dense wax film upon cooling. This film exhibits excellent scratch resistance and effectively seals out moisture and oxygen, thereby achieving rust prevention.

High-melting-point Fischer-Tropsch waxes significantly enhance the heat resistance of adhesives—particularly EVA-based hotmelts—through their elevated melting points, enabling operational temperatures exceeding 120°C. Key applications and principles are outlined below: Core Functionality Enhancements Heat Resistance Improvement: High-melting-point grades (≥100°C) elevate the thermal endurance of EVA-based hotmelts, catering to bonding requirements in high-temperature environments. ‌ Accelerated Drying: Incorporation of high-melting-point waxes reduces curing time, boosting production efficiency. ‌ Application Domains Hot-melt adhesives: Widely employed in packaging, textiles, woodworking, and other sectors requiring high-temperature processing. ‌ Other industries: Such as plastics processing, inks, and coatings, all benefit from its thermal resistance and lubricating properties. ‌

Micronized wax particles form a microscopic ‘protective layer’ by floating on or protruding from the coating surface, thereby performing the following key functions: 1. Scratch resistance and abrasion resistance Mechanism: Wax particles are uniformly distributed within the coating, with some remaining exposed on the surface after curing. These hard particles withstand scratching forces from external objects, effectively shielding the underlying paint film. Application: Widely employed in sectors requiring frequent friction or contact, such as construction machinery, automotive OEM/touch-up paints, industrial flooring, and container coatings. 2. Enhanced Surface Smoothness and Tactile Feel Mechanism: Wax particles reduce the surface friction coefficient, minimising resistance when objects glide across the coating and imparting a smoother sensation. Simultaneously, they confer a refined, dry-to-the-touch finish. Applications: Products demanding superior surface tactility, such as electronic casings, domestic appliances (washing machines, refrigerators), and furniture wood finishes.

Micronized wax primarily functions as a processing aid and modifier in engineering plastics, with its core properties as follows: 1. Lubrication represents micro-wax's principal function, categorised into internal and external lubrication. Internal lubrication: Wax molecules disperse within the plastic melt, reducing friction between polymer chains and thereby lowering melt viscosity. External lubrication: Wax molecules migrate to the interface between the melt and processing equipment (such as moulds and screws), forming a lubricating film. Improved demoulding properties facilitate easier removal of products from moulds, reducing scrap rates. Enhanced surface finish yields smoother, more lustrous products. 2. Significant wear resistance and anti-slip properties When incorporated into engineering plastics, micronized wax forms a micro- lubricating layer on the product surface, lowering the surface friction coefficient. Application examples: Components requiring frequent motion and friction, such as gears, bearings, sliders, and guide rails, benefit significantly from micronized wax addition, which substantially extends their service life.

Oxidized polyethylene wax serves as a key component in finishing agents, performing the following functions: Providing excellent gloss Mechanism: During leather smoothing or embossing, wax particles within the wax emulsion melt under heat, forming an extremely thin, continuous transparent wax film on the leather surface. This film reflects light like a mirror, producing gloss effects ranging from natural to high sheen (depending on dosage and process). Effect: Enhances the leather's appearance, imparting a brighter, more luxurious look. Improves Handfeel Mechanism: The wax film inherently possesses smooth and moisturising properties. It reduces the friction coefficient on the leather surface, resulting in a smoother, finer, and silkier tactile sensation. Effect: Significantly enhances the leather's sensory quality, making it a crucial adjuvant in producing premium leather goods such as automotive upholstery, high-end furniture leather, and apparel leather.

Fischer-Tropsch wax is an excellent raw material for candle production, characterised by high purity, low viscosity, and excellent combustion stability, making it particularly suitable for premium candle products. Advantages of Fischer-Tropsch wax in candles ‌Combustion performance‌: High carbon content ensures more complete combustion, reducing soot and residue while extending candle burn time. ‌Aesthetic Appeal: Enhances surface gloss, minimises shrinkage and deformation, resulting in higher yield rates. ‌ ‌Environmental Properties: Free from impurities such as aromatics, sulphur, and nitrogen, meeting ecological standards. ‌ Applications ‌Decorative Candles: Suited for settings requiring high gloss and stable combustion (e.g., religious ceremonies, festive displays). ‌ ‌Special-purpose candles: Such as high-melting-point candles for special coatings or high-temperature resistance applications. ‌

Fischer-Tropsch wax is primarily employed as a lubricant in injection moulding processes, significantly enhancing processing efficiency and product surface quality. Its unique chemical properties enable outstanding performance within the plastics processing sector. Core Functions of Fischer-Tropsch Wax in Injection Moulding ‌Exceptional Lubricating Properties‌: Fischer-Tropsch wax effectively reduces melt viscosity and minimises friction between the melt and metal surfaces of processing equipment, thereby increasing injection moulding production speeds. ‌Enhanced Surface Gloss‌: As an external lubricant for plastics such as PVC, it markedly improves the surface finish of the final product. ‌Promotes Filler Dispersion‌: During the production of masterbatches and modified plastics, Fischer-Tropsch wax aids in the uniform dispersion of fillers while imparting excellent slip properties to the material. Synergistic effect with stabilisers: When used in conjunction with PVC processing stabilisers, it extends thermal stability duration and broadens the permissible processing temperature range. This benefit is particularly pronounced when processing CPVC resins, which have narrower processing parameter windows.

Micronized polyethylene wax is primarily employed in powder coatings to enhance scratch resistance, achieve a matt finish, impart a smooth tactile feel, and improve coating performance. Specific applications and characteristics are outlined below: Core Functions ‌Scratch Resistance and Abrasion Resistance‌: Upon dispersion, the wax forms a protective layer that reduces the coefficient of friction, minimising scratches and polishing tendencies. ‌Matt Finish and Texture‌: Wax particles migrate to the surface, creating a matt effect and reducing gloss. ‌Smooth Handfeel‌: Imparts an exceptionally smooth texture to the coating, enhancing user experience. ‌ Application Advantages ‌Processing Performance‌: Reduces extrusion torque and increases production output. ‌ ‌Pigment Dispersion‌: Enhances pigment wettability, improving colour strength. ‌ ‌Water Resistance‌: Hydrophobic coatings demonstrate greater resistance to humid environments.