Machine Tools

Benefits you will get with EDS machines: Benefit A. Saving production time (Max cutting speed: 1800mm2/min) Benefit B. Saving tool cost (the electrode is cheaper: around 1.2USD/pcs) Benefit C. Saving material cost (the cutting gap is smaller: 1.5-2mm) I.The machine characteristics: (1)The machine utilizing anodic machining principle, cutting special steel that can’t be easily cut, such as high-temperature heat-resistant alloys, high chromium, high nickel alloy, titanium alloy. It can also cut steel rail. (2)The cutting efficiency is high, the maximum cutting speed is 1800mm2/min (3)Use steel as the electrode, the cost is rather lower (4)Cutting gap, ≤2mm, save precious steel II. Specification Model No. EDS350 EDS600 EDS1100 , Max. cutting diameter φ350mm φ600 mm φ1100 mm Max. workpiece width 810mm 1000mm 1100mm , Max. cutting travel 400mm 750mm 1200mm , Max. cutting length Unlimited Unlimited 50 , 0mm Worktable dimensions 800x2000mm 1800x900mm , 1200x2500mm Worktable moving travel 800mm 800mm 800mm & , lt; , br>Max cutting speed 1800mm2/min 1800mm2/min 1800mm2/min Max. worktable load 2500kg 3000kg 20000kg Electrode size 0.7～1.2(thickness)x25-40(W)x7420(L)& , lt; , br> 0.7~1.2(thickness)x25-40(W)x9550（L）& , lt; , br> , 0.7~1.2(thickness)x25-40(W)x9550（L） Cutting gap ≤2mm ≤2mm ≤2mm & , lt; , br>Electrode Material Steel steel steel Max. output current 500A 800A 1000A Controller German Siemens German Siemens German Siemens Feeding motor Japan Panasonic AC servo motor Japan Panasonic AC servo motor Japan Panasonic AC servo motor III. Introdution of Electrical Discharge Sawing machine. 1、Working theory The machine utilizing anodic machining principle, cutting special steel that can’t be easily cut, such as high-temperature heat-resistant alloys, high chromium, high nickel alloy, titanium alloy. And the electrode is the mild steel, which is running fast on the pulleys. The work piece is positioned on the worktable. And the mild steel electrode connects with the plus end of the power supply. And the work piece to the minus end of the electrical power supply. There is a flushing device which can supply sodium silicate solution (the coolant) to the cutting area. The electrical discharging happens continually between the mild steel and the work piece according to the drawing. 2、Simple description The machine is equipped with the main machine body, working liquid system and controller. 1) The main machine body The machine is gantry structure which is made up with the worktable parts, moving crossbeam and upright column the motorized electrode, etc. ⑴ Worktable The worktable is used for holding and adjusting the work piece. The worktable moves from point to point or continually, derived by the motor and couple and ball screw on the V guide way of the machine body. ⑵ Device of running the belt type steel electrode. This device has functions of running& guiding and controlling the tension of the belt type electrode steel and also the function of higher power supply feeding, and checking and protection of belt-breaking. The belt type steel electrode is running on the driving pulley and slave drive ones which are installed on the both holders of two ends of the crossbeam. The driving pulley is moved by the 3 phases motor and the slave drive pulley by hydraulic pressure. The belt type steel electrode is guided with two guiders in order to make sure the electrode is under good tension condition. And the belt type steel electrode tension can be adjusted by the hydraulic pressure. In case the belt type electrode breaks or the tension is weak, the alarm will appear at once and the machine will stop working too. The power supply feeds through the pulley, installed with the power feed brush, pulley axle and to the belt type steel electrode. The steel belt electrode is held by four sets of guiders in order to make the electrode running in the same surface of the work piece cross section and make the cutting gap as small as possible. There are flushing mouths on the guiders, which offer the working liquid to the cutting area. ⑶ Upright column and device of the motorized belt type steel electrode. The device of the motorized belt type steel electrode is moved by the A/C servo motor which drives the gear reducing mechanism with ball screw. So the belt type steel electrode can move to/away the work piece. The upright columns are installed the linear guide ways, which hold the device of the motorized belt type steel electrode. In order to make the device move flexibly and reduce the loading of the servo motor, there are the weight balance parts connected with the device of the steel electrode by a roller chain inside of the upright columns. The limited switches are installed on the device of the motorized electrode. And there is a traveling ruler near to the device for the operator to check the travel during working. 2、The system of working liquid The working liquid is taken to the flushing mouths by pump. And then it flushes to the work piece by the adjustable mouths and return to the collecting tank. The liquid after filter can be used repeatedly. The supplier will supply the way how to mix the working liquid and the installation floor plan. And the end user designs and builds the liquid tank and the collecting liquid path according to the floor plan and also the workshop area. 3、Electrical power supply and control ⑴machining electrical power supply The machine applies the special linear transform to exchange the 3 phases A/C electrical power into the lower voltage and high current working power supply. Main specification of the power supply: Input：3 Phases 380V 50Hz Output：32V～50V divided into adjustable 4 levels. Max machining current：500A/800A/1000A subject to different models. ⑵Controller system The machine applies the programmable PLC to control the running of all kinds of functions stable. The power units are 3 phases asynchronous motors expect the Panasonic A/C motor that drives the device of the belt type steel electrode. All motors return circuits are installed with the protecting switches to avoid the overloading. The system of the auto feeding steel electrode can inspect the discharging gap in real time, and it will adjust the feeding speed automatically according to the working situation in order to make the cutting under the stable and efficient condition.

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The PV cleaning vehicle utilizes a cutting-edge leapfrog design structure, incorporating four-wheel steering for excellent passing performance. This allows the vehicle to navigate various terrains effortlessly, ensuring that cleaning tasks are completed efficiently across the photovoltaic power station. Enhanced Cleaning Mechanism and Sensor Integration What sets the PV cleaning vehicle apart is its specially designed cleaning mechanism and integrated sensors. These sensors provide real-time feedback to ensure that the cleaning mechanism remains parallel to the mirror surface, maintaining the optimal distance for effective cleaning. As a result, the PV cleaning vehicle can clean the entire photovoltaic panel surface while it moves, eliminating the need for manual intervention. Trinabot PV cleaning vehicle ensures the longevity of the PV system while providing a efficient and environmentally friendly cleaning solution. With its advanced design and autonomous features, it represents the future of PV plant cleaning and sets new industry standards.

PV Trackless Cleaning Robot is a cutting-edge solution designed for commercial and industrial (C&I) rooftop photovoltaic (PV) systems. This autonomous solar panel cleaning robot represents a major advancement in solar panel maintenance technology, making it easier and more efficient to keep solar panels clean and performing at their highest capacity. With its advanced features, the PV trackless cleaning robot ensures that solar arrays are always operating at peak performance with minimal human intervention. Key Benefits of Trinabot PV Trackless Cleaning Robot Efficiency: The PV trackless cleaning robot drastically reduces the time and labor involved in cleaning solar panels, making it a cost-effective solution for both small and large-scale solar installations. Water Conservation: In regions with limited water resources, our robot can operate with little to no water, making them ideal for arid and desert climates. Reduced Risk of Damage: The Crawler-type photovoltaic cleaning robot uses gentle cleaning methods to minimize the risk of scratching or damaging the solar panels, prolonging their lifespan and efficiency.

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AI-Powered Solar Installation Robotics, such as the Trinabot photovoltaic panel installation robot, are transforming the renewable energy sector. These advanced systems install solar panels twice as fast as humans and at half the cost, significantly enhancing efficiency and reducing expenses. By leveraging AI and automation, they address critical challenges in solar panel installation, making sustainable energy more accessible. Versatility and Precision in Solar Panel Installation Trinabot's AI-Powered Solar Installation Robotics's database supports a wide range of clamps, rails, and trackers, ensuring compatibility across various systems. Key features include: Robotic Arm Functionality: The Auxiliary module Installation Robot handles the transportation and placement of photovoltaic modules using its robotic arm, while human workers focus on the bolt fastening process, achieving efficient human-machine collaboration. Integrated Sensors and AI: Sensors, cameras, and LIDAR create a virtual rendering of the site, allowing precise panel placement. These innovations ensure that Trinabot's Photovoltaic Panel Installation and Paving Robot can adapt to diverse installation scenarios while maintaining accuracy and reliability. Why Choose Trinabot Photovoltaic Paving Robot Labor shortages pose a significant hurdle for the renewable energy sector, with 44% of solar companies struggling to find qualified workers. Trinabot's Power Plant Construction Robot is a groundbreaking solution designed to overcome this challenge. By automating key processes, these robots accelerate construction timelines and alleviate workforce constraints.

Graphite material processing plays a vital role in industries requiring high-performance components with excellent thermal and electrical conductivity. With advanced machining techniques, graphite material processing ensures precision, durability, and consistency in manufacturing complex parts. The use of high-speed CNC machines allows for intricate detailing and smooth surface finishes, making it ideal for applications such as electrodes, molds, and heat exchangers. The non-metallic nature of graphite reduces wear on cutting tools, enhancing machining efficiency while maintaining superior accuracy. Additionally, graphite material processing minimizes material waste, optimizing cost-effectiveness for large-scale production. The adaptability of graphite material processing makes it suitable for various industrial applications, including aerospace, automotive, and electronics manufacturing. High-precision milling and turning operations allow for the creation of lightweight yet durable components that withstand extreme temperatures and corrosive environments. The advanced CAD/CAM integration in graphite material processing streamlines production workflows, reducing lead times while maintaining consistent quality. With innovative dust collection and cooling systems, the process ensures clean and efficient machining, preventing contamination and improving workplace safety. As demand for high-performance graphite components continues to grow, graphite material processing remains a key factor in modern industrial advancements.

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Mold processing is a crucial step in manufacturing high-precision components for industries such as automotive, aerospace, and electronics. Advanced mold processing techniques ensure accurate detailing, smooth surface finishes, and enhanced durability. By utilizing high-speed CNC machines and precision milling technology, mold processing achieves superior dimensional accuracy while minimizing material waste. The integration of automation in mold processing improves efficiency, reduces lead times, and maintains consistent quality across production batches. With optimized cooling and cutting systems, the process enhances tool longevity and ensures the production of intricate designs with minimal errors. The versatility of mold processing allows for the creation of complex shapes and fine details, making it suitable for both prototyping and mass production. High-precision mold processing enables the fabrication of injection molds, die-casting molds, and stamping dies with exceptional accuracy and repeatability. The use of advanced CAD/CAM software in mold processing streamlines the design-to-production workflow, ensuring seamless transitions from digital models to physical molds. With high-speed spindles and multi-axis machining capabilities, manufacturers can achieve intricate mold geometries while maintaining high production efficiency. Mold processing continues to evolve with innovations in material technology and machining techniques, delivering cost-effective solutions for modern manufacturing demands.

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The High-speed CNC machining center is an advanced manufacturing solution designed for precision, efficiency, and versatility. Equipped with a high- speed spindle, it ensures rapid material removal while maintaining exceptional accuracy, making it ideal for industries such as aerospace, automotive, and mold production. The High-speed CNC machining center features a robust structural design that minimizes vibrations, ensuring stability and consistency during high-speed operations. Its intelligent control system enhances automation and optimizes machining paths, reducing cycle times and improving overall productivity. With an advanced cooling mechanism, it effectively dissipates heat, prolonging tool life and maintaining superior surface quality. The High-speed CNC machining center supports a wide range of machining processes, including milling, drilling, and contouring, making it a versatile asset for modern manufacturing facilities. Its high feed rate and dynamic response capabilities enable complex machining tasks with minimal manual intervention, reducing errors and improving efficiency. The combination of rigid construction and real-time monitoring allows for consistent performance even in demanding applications. Designed for both precision and durability, this machining center helps businesses maximize output while reducing operational costs. By integrating cutting-edge technology and automation, the High-speed CNC machining center ensures optimal machining performance, setting a new standard in high-speed manufacturing solutions.

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The Three-axis milling machining center is a highly efficient and precise solution designed for complex milling applications in industries such as aerospace, automotive, and mold manufacturing. With a rigid structure and high-speed spindle technology, the Three-axis milling machining center delivers exceptional accuracy, stability, and surface finish quality. Its advanced control system allows for seamless programming and operation, enabling manufacturers to optimize productivity while maintaining precision. The integrated cooling system ensures efficient heat dissipation, reducing tool wear and extending machine longevity. Additionally, its automated tool- changing system enhances operational efficiency by minimizing downtime and ensuring smooth transitions between different machining processes. The Three-axis milling machining center is engineered for versatility, supporting a wide range of machining operations, including contouring, drilling, and slotting, making it an essential tool for modern manufacturing. Its intelligent software and real-time monitoring capabilities enable operators to maintain optimal performance while reducing errors. With superior vibration damping and structural rigidity, this machining center guarantees high-speed and high-precision milling results. Designed for durability and efficiency, it is an ideal choice for businesses looking to enhance their production capabilities while reducing operational costs. The Three-axis milling machining center is the key to achieving high- quality machining results in a competitive industrial environment.

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The Three-axis CNC machining center is an advanced manufacturing solution designed for precision, efficiency, and versatility in metal and composite material processing. With high-speed spindle technology and a rigid machine structure, the Three-axis CNC machining center ensures outstanding accuracy and stability during machining operations. Its robust design minimizes vibrations, enabling superior surface finishes and extended tool life. The intuitive control system enhances usability, allowing operators to execute complex machining tasks with ease while optimizing cycle times for increased productivity. Additionally, automated tool-changing capabilities streamline production processes, reducing downtime and ensuring seamless transitions between different cutting tools. The Three-axis CNC machining center is widely used in aerospace, automotive, mold manufacturing, and precision engineering industries due to its exceptional performance and adaptability. It supports a variety of machining operations, including milling, drilling, and contouring, making it an essential tool for high-precision component fabrication. The advanced cooling system and efficient chip management further enhance operational efficiency, ensuring consistent and reliable performance in demanding industrial applications. With its high-speed processing capabilities and intelligent control functions, this machining center is the ideal solution for businesses seeking to enhance production quality while maintaining cost efficiency.

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The Metal machining center is a state-of-the-art solution designed for precision metal cutting and high-efficiency production. Engineered with advanced CNC technology, the Metal machining center ensures superior accuracy, stability, and repeatability, making it ideal for industries requiring complex metal components. Its high-speed spindle and powerful cutting capabilities allow for rapid material removal while maintaining exceptional surface finish quality. The robust machine structure minimizes vibrations, providing enhanced durability and precision during long machining cycles. Additionally, its automated tool-changing system and real- time monitoring features optimize productivity, reducing manual labor and downtime. With its versatility, the Metal machining center supports a wide range of metals, including aluminum, stainless steel, titanium, and hardened alloys, catering to industries such as aerospace, automotive, and heavy machinery manufacturing. The integration of an advanced cooling system and efficient chip management enhances tool life, ensuring consistent performance in demanding applications. The user-friendly interface simplifies operation, allowing both experienced and new operators to maximize efficiency with ease. Designed for high-speed, high-precision manufacturing, this machining center is the perfect choice for companies looking to improve production quality and throughput.

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The Mold machining center is a high-precision manufacturing solution designed for the efficient processing of complex mold components. With its advanced CNC system, the Mold machining center ensures exceptional accuracy, allowing for intricate detailing and superior surface finishes. Equipped with a high-speed spindle, it provides powerful cutting capabilities, reducing cycle times while maintaining consistency. The rigid machine structure enhances stability during high-speed operations, minimizing vibrations and ensuring long-term durability. Additionally, the intelligent automation features allow seamless tool changes and real-time adjustments, optimizing workflow efficiency and reducing manual intervention. Designed to meet the demanding requirements of industries such as automotive, aerospace, and precision tooling, the Mold machining center supports a wide range of materials, including steel, aluminum, and composite materials. The integration of an advanced cooling and chip management system ensures prolonged tool life and reduced maintenance needs, further improving productivity. Its user-friendly interface simplifies programming and operation, making it ideal for both large-scale production and custom mold manufacturing. With superior speed, precision, and reliability, this machining center is an essential tool for businesses seeking to enhance their mold production efficiency.

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