Other Machinery

Modern automotive fog lamp manufacturing relies on fully automated assembly lines to achieve precision, efficiency, and stringent quality standards. These systems integrate robotics, computer vision, and lean manufacturing principles to produce durable, high-performance lighting components. Below is a detailed technical breakdown of their design, operation, and benefits.   Automatic fog lamp assembly lines transform a complex, quality-critical manufacturing process into a highly efficient, reliable, and data-driven operation. They are indispensable for producing the safe, durable, and high- performing fog lamps demanded by modern vehicles at competitive costs and volumes. The high initial investment is offset by long-term gains in quality, throughput, safety, and operational efficiency. Typical Key Components & Process Flow: 1.  Component Feeding & Handling: Automated feeders (vibratory bowls, magazines, pallet systems) supply individual parts: plastic housings, reflectors, lenses, bulbs/LED modules, PCBs (for LEDs), connectors, gaskets, screws, bezels. Robots or pick-and-place systems precisely pick components. 2.  Sub-Assembly Stations: PCB Assembly (for LED): Soldering LEDs, drivers, and components onto PCBs (often done on a separate SMT line feeding into the main line). Reflector/Housing Assembly: Placing and securing reflectors into housings, potentially applying adhesive or using snap-fits. Lens Preparation: Cleaning, applying adhesive (if not mechanically sealed). 3.  Main Assembly: Lens-Housing Sealing: Precisely placing the lens onto the housing with the gasket and applying heat, ultrasonic welding, or adhesive/curing for a waterproof seal (critical step).  Light Source Installation: Inserting and securing halogen bulbs or mounting the pre-assembled LED module/PCB onto the housing/reflector. Electrical Connection: Attaching and securing wiring harnesses or connectors.  Bezel/Trim Attachment: Adding ecorative or functional exterior trim pieces. Fastening: Automated screwdriving robots secure components. 4.  Testing & Inspection (Integrated Throughout): Leak Testing: Submerging or using air pressure tests to ensure the seal is watertight. Electrical Testing: Checking circuit continuity, short circuits, bulb/LED function, current draw. Photometric Testing: Verifying light beam pattern, intensity, and cut-off meet regulatory standards (SAE, ECE). Vision Inspection: Automated cameras check for cosmetic defects (scratches, cracks), part presence, correct assembly, adhesive bead application, and label placement. 5.  Labeling & Traceability: Applying barcode/RFID labels for unique identification and traceability. Logging all test results and production data linked to each unit's ID. 6.  Packaging & Palletizing: Automated systems place finished fog lamps into protective packaging (boxes, foam). Robots palletize packed units for shipment.

To efficiently, precisely, and reliably manufacture and assemble the complex components that form a vehicle's rear lighting system (tail lights, brake lights, turn signals, reverse lights, and often rear position/running lights), meeting stringent safety, quality, aesthetic, and regulatory standards. In essence, a car tail light assembly line is a sophisticated blend of precision mechanics, optics, electronics, materials science, and automation, all focused on producing a critical safety component that must be both functionally perfect and aesthetically flawless, batch after batch. 1.  Enhanced Quality & Consistency: Precision: Robots perform tasks (adhesive dispensing, component placement, screw driving, welding) with micron-level accuracy, ensuring perfect alignment and sealing every time. 2.  Increased Throughput & Efficiency: Higher Speed: Robots work much faster than humans and can operate continuously without breaks, significantly increasing units produced per hour (UPH). Reduced Cycle Time: Optimized workflows and parallel operations minimize the time taken to assemble a single unit. Continuous Operation: Assembly Lines can run 24/7 with minimal downtime for maintenance, maximizing output. 3.  Lower Overall Production Costs: Reduced Labor Costs: Automation significantly reduces the number of direct labor operators required per unit, especially in high-wage regions. Shifts focus to supervision, maintenance, and quality control. Minimized Scrap & Rework: Higher consistency and precision drastically reduce the number of defective units needing rework or scrapping, saving material and labor costs. 4.  Improved Worker Safety: Reduced Ergonomic Risks: Automates repetitive motions, heavy lifting, and tasks requiring awkward postures, preventing musculoskeletal disorders. Hazard Mitigation: Handles tasks involving sharp parts, high temperatures (e.g., hot-melt adhesives, welding), potentially harmful chemicals (cleaners, sealants), and electrical components, reducing exposure risks.

An automotive headlight assembly line is a specialized production system designed for the sequential manufacturing and assembly of vehicle headlights and lighting components. It integrates automated machinery, precision tooling, and quality control stations to ensure efficient, high-volume production of headlamp units that meet strict automotive standards. The modern automobile is a marvel of integrated systems, and lighting plays a critical role in both safety and aesthetics. Headlights, in particular, have evolved from simple incandescent bulbs into sophisticated assemblies incorporating complex optics, advanced electronics (LEDs, matrix systems), intricate reflectors or projectors, and durable housings. Manufacturing these precision components at scale, while meeting stringent quality, safety, and cost requirements, demands highly advanced automation. Enter the Automotive Headlight Automatic Assembly Line – a symphony of robotics, precision handling, vision systems, and integrated control, transforming raw materials into the intelligent eyes of the vehicle. 1.  Housing Preparation: Housing base is cleaned, primed, and loaded. Mounting points may be prepared. 2.  Internal Assembly: Reflector/projector units are precisely placed and secured. LED modules or bulb sockets are installed and wired. Internal brackets and shields are added. 3.  Electronics Integration: PCB (for control, drivers, sensors) are mounted and connected. Wiring harnesses are routed and plugged. 4.  Sealing: A precise bead of adhesive/sealant is applied to the housing channel. 5.  Lens Placement: The lens is robotically picked, cleaned, and precisely placed onto the sealant. Clamping engages. 6.  Curing: The assembly passes through UV or thermal curing stations to set the adhesive/sealant. 7.  External Components: Bezels, trim, covers, leveling motors, and aesthetic elements are attached. 8.  Electrical Testing: Basic functionality of all lighting elements and electronics is verified. 9.  Leak Testing: Seal integrity is confirmed. 10. Vision Inspection: Final checks for cosmetic defects, part presence, and assembly completeness.

Corona surface treatment and Plasma surface treatment equipment is used to “prime” a surface prior to the printing, coating, or painting process. NaenTech offers reliable, high-performance plasma and corona surface treatment solutions from industry-leading manufacturers. Our corona surface treatment equipment offers an extremely efficient method to increase surface energy and improve adhesion in printing, laminating and any other application requiring effective surface treatment.  Corona Plasma Treatment Machine is a surface modification technique using corona discharge treatment to achieve the changes to the surface properties. The aim of this surface treatment is to increase the adhesion and bond strength of substrates such as plastic films, polymers, elastomers, rubber, composites, glass and foam. Treating the material surface with corona treater will ensure the bonding with printing inks, coatings and adhesives.

The plasma etch process is the removal of certain material from another substrate surface to leave a desired pattern. A mask helps prevent the material underneath from being etched. In general, the process in the plasma etching system involves ion bombardment to remove material. The process gas should be chosen so the rate of removal of the uncovered material is higher than the removal rate of the masking material. This process is generally used in the semiconductor industries. Plasma Etching Cleaner is a reactive ion etching device for semiconductor microfabrication dry etching. It features a compact design, simple operation, and excellent process repeatability. With the RIE plasma etching mode, it offers fast etching, high uniformity, high selectivity, and strong anisotropy. Plasma Etching Systems Features： RIE mode for high-selectivity anisotropic etching, meeting strict process demands. Full - area gas showerhead and axisymmetric exhaust ensure high process uniformity and speed. Heating and lower electrode cooling maintain stable etching temperature, rate, and uniformity. 13.56MHz solid - state RF plasma power with auto impedance matching guarantees optimal plasma density and repeatability. Three gas channels with high - precision flow meters enable flexible process and gas selection. Applications: Etching materials like Si, SiO2, SiN, Poly-Si, GaAs, Mo, Pt, polyimide, etc. Photoresist ashing, hydrophilic and hydrophobic modification, surface energy enhancement, introduction of functional groups, improvement of biocompatibility, etc.

Rotary Jet Plasma Treater consists of a control host and a direct-injection spray gun: the host is connected to a power supply and compressed air, and the plasma control module, compressed air. Composed of a control module and an operation panel; the plasma spray gun is composed of an intermediate electrode, an external electrode, an insulating area and a nozzle, both of which transmit compressed air and high pressure through a flexible conduit. The electric energy and the main engine have functions such as over-current protection, short-circuit protection, open-circuit protection, power monitoring, etc., and can communicate with the PLC of the station, and can set the influence on the operation panel. Power parameters, pressure parameters, temperature parameters, etc. of processing effects. Atmospheric Plasma treaters Features: The surface of the treated material increases roughness due to etching, or forms a dense cross-linked layer, Oxygen-containing polar groups can be introduced to improve the adhesion of the bamboo surface; Only the surface of the material is treated without affecting the performance of the material matrix; Plasma is a spray-like body, which can treat the front and side of the product at the same time, and is suitable for surface treatment of three-dimensional objects; Plasma treatment has short action time, high efficiency, simple process, convenient operation and no pollution.

NE-PE13F is a micro plasma cleaning machine. It is microprocessor controlled benchtop plasma treatment systems which are ideally suited to surface activation, cleaning and modification of a wide range of materials including polymers, metals, glass and ceramics. NE-PE13F has a range of gas inlet options to suit budget and application; fixed, single MFC, dual MFC and vapour delivery. With precision flow control and integrated pressure gauge, the NE-PE13F delivers unmatched reliability & repeatability by removing common errors in gas flow and gas type settings which will be familiar to users of equivalent equipment that utilise manual needle valves. Micro Plasma Cleaning Machine NE-PE13F The NE-PE13F Micro Plasma Cleaning Machine is a benchtop plasma system engineered for cleaning small components and delicate surfaces in precision industries. It delivers controlled plasma energy for removing micro-level contaminants and preparing surfaces for improved adhesion.

NE-PE05 Benchtop Plasma Cleaner is an entry-level desktop plasma equipment. It is a  small one - mobile, functional and cost-effective - suitable for your laboratory. The 5 litre BENCHTOP PLASMA CLEANER  NE-PE05 is an economical equipment designed for basic surface cleaning and activation. with manual and basic PLC control which primarily intended for the following applications: Small batch production, Analytics (SEM, TEM), Medical engineering, Sterilising, Research and development departments, Archaeology, Textile technology, Plastics technology. NE-PE05 Plasma cleaners is capable of processing a wide range of materials including polymers, metals, glass and ceramics for optimal treatment results, including air, oxygen, nitrogen, etc, which offers very fast treatment times and optimum adhesion properties for downstream coating, gluing, painting, and printing applications. The NE-PE05 adopts CCP capacitive coupled plasma generation method. The processing chamber is made of cylindrical stainless steel. It can be used to improve the adhesion of substrate surface or improve the surface hydrophilicity which uses the advanced power generator as a power supply and specially designed plasma transformer to provide voltage to the plasma electrodes. Plasma cleaning organics Plasma surface activation to improve adhesion PDMS & microfluidic devices PEEK & other engineering polymers PTFE Metals Ceramics Glass & optical devices

Specifically designed for high-precision stamping of medium-thin materials. As coil materials cannot produce quality products without stress-relieving leveling, the performance of the leveling machine plays a critical role in production. Engineered for optimal leveling of thin materials (0.1-0.6mm) including stainless steel, copper, iron, and aluminum sheets, delivering flawless flattening results. Constructed with premium SUJ2 imported steel rollers, heat-treated to HRC 60°, precision hard-chrome plated and ground to ensure uniform coating thickness and ±0.002mm cylindricity tolerance. Features a floating four-point balanced micro-adjustment system with dial indicator for rapid precision alignment, enabling swift achievement of optimal leveling parameters. Full-drive dual roller system eliminates power loss and surface scratches caused by passive rotation in conventional models, ensuring energy efficiency and material integrity. Advanced lubrication system enhances operational longevity and maintains micron-level precision during extended production runs. Optional hinged-opening mechanism facilitates quick roller compartment access for debris removal and maintenance. Thin Material Enhancement: SNL Type Single/Two stage Precision Straightener Equipped with auxiliary support rollers between upper/lower leveling shafts to prevent pressure-induced bending deformation. This patented configuration triples roller lifespan while enhancing leveling intensity, achieving superior surface flatness (≤0.05mm/m²) for ultra-thin materials (0.1-0.6mm). Particularly effective for processing high-strength alloys and tempered metals.

The MT Series Metal Coil Automatic Decoiler machine body is precision-welded from steel plates, stress-relieved through annealing and polished for superior rigidity and aesthetics. Critical components utilize high-strength castings, supported by long-span bearing structures to ensure exceptional stability and durability. It utilizes a motor paired with a reducer for control, employing belt transmission for superior functionality, high reliability, and minimal faults. The material support tile adopts a four-blade design, with a tile curvature that matches the material's inner diameter. The tile surface is smooth and wear-resistant, ensuring durability and causing no wear to the material during use. Advanced electrical components such as AC contactors, intermediate relays, and time relays are used to ensure long-term stable production. The spindle is reinforced and made from 45# seamless steel tube, undergoing quenching and tempering treatment to prevent deformation under long-term load. It adopts a simple electrical box control system for easy machine operation. With a large carrying capacity and convenient loading, it operates smoothly. The Uncoiler start and stop are automatically controlled by an induction frame, eliminating the need for manual supervision. Its high degree of automation can be further enhanced with optional equipment such as a material pressing arm and hydraulic expander, significantly improving the efficiency of the stamping production line and the quality of stamped products. It is an ideal feeding and decoiling equipment for stamping production lines.

GO Type 2 In 1 Uncoiler Leveler Material width (mm): 200-600 Material thickness (mm): 0.5-3.0 Coi. weight (kg): 800-2000 The two machines of the uncoiler and the straightener machine are integrated to reduce the installation space, reducethe excessive links in the precision material straightening process, and maximize the performance of the machine. Straightening adopts balance fine-tuning device, suitable for processing products with high precision. The rollers are made of solid shaft steel and are treated with hard chrome plating. The 2 In 1 Uncoiler Leveler and the straightening machine are separately controlled by an independent electric box, which can protect the machine more effectively, so that it will not be deformed and twisted by various extemal forces during the movement.

The 3-in-1 servo feeder integrates four functions—uncoiling, leveling, feeding, and shearing—into a fully automated system. Material width(mm): 50-1000 Material thickness(mm): 0.3-3.2 Coi. weight(kg): 3000/5000/7000 3 In 1 Coil Feed Line characteristics The 3-in-1 servo feeder integrates four functions—uncoiling, leveling, feeding, and shearing—into a fully automated system. Designed with advanced technology, high precision, and efficiency, it is specialized for processing high-yield-strength metal coils. Straightening and Feeding Rollers: Made from bearing steel (equivalent to Japanese SUJ2), treated with heat treatment, quenching, hard chrome plating, precision grinding, and hardened to HRC 60+. User-Friendly Operation: Equipped with a color LCD control panel, large touchscreen, and intuitive high-definition interface. Integrated safety protection systems ensure ease of operation even for first-time users. Labor and Time Efficiency: Combines loading, material guiding, bending, leveling, feeding, and coil change into one machine. A single operator can complete all tasks via the centralized control panel, significantly reducing labor costs and workload. Compact and Precise Design: Youyi Precision's innovative structure minimizes the required workspace and shortens material waiting zones. Offers superior feeding accuracy compared to traditional split-type feeders.

Our standard servo feeder is engineered for precision coil feeding of thin sheet materials ranging from 0.1mm to 3.0mm in thickness. Compact in size, efficient in performance, and easy to integrate with press machines, it is the ideal solution for electronic, electrical, and light metal component manufacturers. Precision servo feeder designed for 0.1–3.0mm thin coil materials. Ideal for high-speed stamping of electronic parts, connectors, hardware, and light steel sheets. Improve productivity and accuracy in compact press line setups. NC Servo Feeder (0.1-3.0mm) Key Features Precision Feeding: Servo motor control ensures accurate length and position with minimal tolerance deviation. Suitable for Thin Materials: Optimized to handle copper, aluminum, mild steel, and stainless steel sheets. Touchscreen Interface: User-friendly HMI allows fast parameter setup and job changes. High Speed Capability: Supports fast feeding cycles, suitable for progressive die and high-speed stamping. Compact Design: Space-saving structure ideal for benchtop or limited-space press environments. Low Operating Cost: Reliable system with reduced maintenance requirements. Integrated Press Line Solutions This feeder can be matched with: Decoiler: For smooth material unwinding NC straightener: For material flattening Press Machine: Mechanical or pneumatic presses for stamping tasks We offer complete press line integration to suit your specific material, width, and tonnage requirements. https://www.youyi-machine.com/

99% Separation Rate Aluminum Plastic Separation 99%Separation Rate Aluminum Plastic Separation Machine‘s function is to separate and recover the waste aluminum and plastic from the scrap aluminum plastic composites. Our Aluminum Plastic Crushine Separating Plant can be used for recycling all kinds of aluminum and plastic composite such as medical blister, aluminum plastic plate, aluminum plastic foil, and aluminum plastic package bags etc. TECHNICAL PARAMETERS Model Capacity (Kg/H) Power (Kw) Weight (T) ZYWAP-300 300 62 7.5 ZYWAP-500< , br>500 98 12.5 ZYWAP-1000 1000 170< , br>19.5

Minimum Order: 1 bags