WHE1500 Pedestal Breaker Boom Systems

The Features of WHE1500 Pedestal Breaker Boom Systems:
The WHE1500 Pedestal Breaker Boom System is a specialized secondary crushing
device integrating mechanical, electrical, and hydraulic systems. Its design
addresses material blockage and large-block crushing challenges in mining,
metallurgy, and related industries.
1. Power and Drive System:
Utilizes electric drive (AC 380V 50Hz motor) to form a fully hydraulic
system. This approach is clean, energy-efficient, low-cost to operate, and
produces no air pollution in the work environment.
Core hydraulic components (e.g., constant-pressure variable displacement
pumps, proportional directional valves) can be configured with imported brands.
The system employs load-sensing feedback and pilot-operated proportional
control, enabling stepless speed regulation of actuators for high operational
efficiency.
2. Structural and Performance Features:
High-Strength Structure: Primary structural components are fabricated from
high-strength manganese steel or special alloy steel weldments, delivering
impact resistance, high load-bearing capacity, and superior wear resistance.
The base also utilizes manganese steel to ensure stability.
Multi-functional Attachments: The arm's front end features a quick-release
coupling, enabling rapid interchange of various hydraulic tool heads—such as
breakers, grapples (lotus claws), hydraulic shears, buckets, and clamshell
buckets—to perform multiple functions including crushing, grabbing, digging,
and demolition, delivering multi-purpose capability.
Flexible Working Mechanisms: Offers two types of working mechanisms—rotary
bearing type (H-type) and steering cylinder type (Z-type)—to accommodate
different installation spaces and load requirements. Features a wide reach
range with horizontal extension from 4880 to 20400 mm.
Excellent Adaptability: Featuring a sealed structure with optional low-
temperature heating or high-temperature cooling systems, the equipment thrives
in demanding environments including: - Underground damp and corrosive
conditions - High-altitude oxygen-deficient atmospheres - High-temperature
steel mill settings - Dust-laden workplaces
3. Intelligent Control System:
Offers multiple control modes including manual hydraulic control, manual
electric control, wired/wireless remote control, and remote video control.
The operating system typically employs universal proportional joysticks for
simple, precise, and reliable operation. Advanced configurations enable remote
control under video surveillance with a range of 10-20 kilometers,
significantly enhancing operational safety and convenience.
The Benefits of WHE1500 Pedestal Breaker Boom Systems:
Compared to traditional manual processing or excavator-mounted breakers,
WHE1500 Pedestal Breaker Boom Systems offer significant advantages.
1. Enhanced Safety and Improved Environment:
Remote operation keeps workers clear of hazardous zones like falling debris
and dust, substantially increasing workplace safety while reducing labor
intensity and safety risks.
Electric drive eliminates exhaust emissions, and the equipment's relatively
low noise level contributes to a better on-site working environment.
2. Enhanced Productivity and Reliability:
Rapidly clears blockages at crusher feed openings, screens, chutes, and
similar points, substantially reducing production downtime caused by material
jams and ensuring continuous, efficient operations.
Engineered for continuous operation with reliable performance and low
failure rates. Pre-breaking large materials also reduces downstream crusher
loads, boosting output and extending equipment lifespan.
3. Outstanding Economic Benefits:
Low operating costs: Powered by electricity, hourly electricity expenses
range from approximately 10-20 yuan (depending on rates), with a single shift
costing around 100 yuan. Its energy consumption is only 1/6 to 1/5 of the fuel
consumption of an excavator of equivalent power, reducing overall energy costs
by over 50% compared to traditional diesel equipment.
Maintenance costs are minimal, and its fixed installation optimally
controls foundation loads and self-wear.
4. Energy Efficiency and Environmental Protection:
Pure electric drive aligns with green mining and sustainable development
requirements, offering an energy-efficient and eco-friendly mechanized
solution.
The Application of WHE1500 Pedestal Breaker Boom Systems:
Mining and Quarries: Used at chute openings, grate screens, ore transfer
stations, and crusher feed points in open-pit or underground mines to perform
secondary crushing on large ore blocks, clearing blockages and facilitating
transportation.
Metallurgical and Foundries: Used for operations such as shell removal, brick
dismantling, slag cleaning, and ladle removal in various metallurgical furnaces
and ladles.
Aggregate Plants & Cement Factories: Installed at discharge points of primary
crushers like jaw crushers and gyratory crushers to process oversized rock,
prevent blockages, and protect crushing equipment.
Other Industries: Also suitable for material handling in chemical plants, power
stations, ports, and terminals.
In summary, the WHE1500 Pedestal Breaker Boom System is a professional
industrial equipment integrating high strength, multi-functionality,
intelligent control, high efficiency, energy savings, and superior safety. By
replacing high-risk manual labor and inefficient traditional mechanical
methods, it plays a crucial role in enhancing the continuity, safety, and
economic efficiency of production processes in mining, metallurgy, and related
fields.

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