Automotive Rubber

In the past few years, most of vehicle manufacturers selected Lord, Bergquist or Fujipoly etc thermal gap filler as thermal management solution for their battery pack and motor. Now it’s changed, GLPOLY has taken its place among top suppliers of thermal gap filler in electric vehicle industry, surpassing the counterparts. To achieving automotive application standard, materials, stability and service life of parts must exhibit superior features. Depending on its own R&D capabilities and advanced automated production lines eliminating artifical error, GLPOLY is qualified to compete with elite rivals worldwide. GLPOLY XK-S30 is a two part, high performance thermal gap filler with 3.0W/mK, desgined for automotive motor thermal management. We had cooperated with customer for half a year, and provided 10kg samples each month. Verifying automotive part was really a long process, XK-S30 exhibits excellent stability of thermal performance with a smooth temperature curve. GLPOLY won the bid finally. GLPOLY thermal gap filler provides benefits of 1.two part packaged, mix ratio ”1:1”by volume. XK-S30 thermal gap filler is ideal for uneven topography, filling intricate voids and gaps, decreasing thermal resistance. 2.Suitable for automated dispensing. Programmable dispensing will save cost, time and improveproductivity. 3.Cured as a thermal gap, easy to remove for repair or maintenance. 4.Fully auomated production helps keep consistency of product. XK-S30 Thermal gap filler had been applied successfully in hybrid vehicle, now it has been proceeding in battery vehicle. With electric vehicle boom, GLPOLY is striving to expand the market share and stay ahead of rivals. GLPOLY thermal management materials help keep battery or motor performing stable and extending battery service life.

Minimum Order: 10 long tons

GLPOLY launched a complete portfolio of thermal interface materials including thermal gap pad,two-part thermal gap filler and two-part thermally conductive structural epoxy adhesive. In recent years, structure of battery pack changes a lot from module to“cell to pack”for increasing energy density. Two-part thermally conductive expoy adhesive is desgined optimize thermal management of “cell to pack” battery pack. This Oct., we received an enquiry from Toyota Tsusho, customer consulted us about a thermally conductive adhesive for “cell to pack” battery pack, requesting a thermal conductivity of 2.0W/mK and a shear bonding strength of 8MPa. GLPOLY thermally conductive adhesive XK-D20 is exactly what they need. The key characteristics of XK-D20 were verified by aging test for 1000hours, like theraml conductivity, tensile strength, shear bonding strength etc. “It seems like that the data sytisfys our design requirements, can we apply for samples for testing?” Customer asked. We provided samples for customer testing in their facility. Reliability test will last for 3 months, we were waiting for test result, we’ll update the information once we get it. GLPOLY thermally conductive adhesive provides benefits: 1.High bonding strength 8MPa, thermal conductivity 2.0W/mK; 2.Deflects under low pressure, accommodates a variety of gap thickness 3.Compatuble with volume, automated dispense process GLPOLY has launched a series of thermally conductive epoxy adhesive with thermal conductivity from 1.0W/mK to 3.0W/mK. Automated production lines were introduced to keep consystance of product. GLPOLY thermally conductive adhesives has been applied in two car-makers for trial already. GLPOLY is a prestigious thermal interface materials manufacturer in China, providing thermal interface materials for many top-class client such as dJI, Sokon Industrial Group, GAC NE Automotive, NIO Automotive and Welling Motor. GLPOLY thermal interface materials help design thermal management solution flexibly and design tomorrow’s breakthroughs.

Minimum Order: 10 long tons

Boom of new energy electric vehicle drives engineers to improves thermal management of battery pack. Cell to pack structural battery pack is one of solutions to optimize thermal management and increase energy density, extending range of mileage, thermally conductive adhesive is ideal for “cell to pack” battery pack. Compared with regular thermal gap pad and two-component thermal gap filler, thermally conductive adhesive provides strong bonding strength besides thermal performance and gap filling. At present, there is no technical standard for theramlly conductive adhesive which will be applied to EV battery pack. In such a situation, GLPOLY developed XK-D series of thermally conductive adhesive for “cell to pack” battery pack. GLPOLY XK-D series is an epoxy based, high performance, electrically isolating, high bonding strength structural adhesive. GLPOLY XK-D series thermally conductive epoxy adhesive cures at room temperature also can be accelerated with extra heat. This kind of materials provides high bonding strength for application where structural bonding is required, eliminating the need for fasteners and maintaining structural bond in severe environments. GLPOLY thermally conductive epoxy adhesives bring you advantages: ◆High Shear bonding strength of 8MPa, instead of mechanical fasten ◆Low viscosity, fill gaps easily ◆Compatible with hgih volume, automated dispense process GLPOLY thermally conductive adhesives is designed for EV battery pack thermal management. It deflects under low compressive forces, decreasing stress on battery or cell. GLPOLY has partnered with GAC NE, NIO Automotive, dJI etc top class clients, providing diversified theraml management solutions and highly reliable thermal interface materials for them to protect their brand reputation.

Minimum Order: 10 long tons

It becomes a trend that thermally coonductive adhesives will be applied in electrical vehicle battery pack instead of encapsulant. What kind of material is thermally conductive adhesive? GLPOLY thermally conductive adhesive XK-D20 is two-component, epoxy based, dispensable adhesive. It has a thermal conductivity of 2.0W/mK. XK-D20 thermally conductive adhesive (thermal gap filler) has a high bond strength with room temperature cure. The strong bonding eliminates the need for mechanical fasteners and maintains structual bond in severe environments. It is supplied in two-component format, mix ratio 1:1 by volume and suitable for automated dispensing equipments, improving productivity and saving cost. Bergquist Liqui-Bond EA1085 is the most famous one, let’s check it out what material it contains and how about the thermal performance is. Bergquist Liqui-Bond EA1085 is a epoxy based, dispensable adhesive, it has a thermal conductivity of 1.8W/mK, it provides a lower performance than GLPOLY XK-D20 thermally conductive adhesive. Absolutely, GLPOLY XK-D20 can substitute for Bergquist Liqui-Bond EA1805. GLPOLY XK-D20 will deflect easily under very low compressive forces resulting in thin bondliness and very low stress applied on fragile components. It is recommended for filling irregular surface. XK-D20 thermally conductive adhesive provides high thermal performance, strong bonding and vibration dampening, it is ideal for thermal management of electrical vehicle battery pack.

Minimum Order: 10 long tons

How should we select Al or Al-plastic film in “cell to pack” structure of blade-like battery and “811”battery? GLPOLY thermally conductive structrual adhesive is overturning the market. With the boom of “cell to pack” structure of battery pack, a dramatic increase in energy density raised. But battery pack thermal management is lagging behind. In such a situation, GLPOLY has launched XK-D series of thermally conductive structural adhesive to solve thermally conductive and bonding strength problems of “cell to pack” battery pack. Here is the analysis for your reference. 1) According to our DFEAM , when the Al-plastic film used, we found that the bonding strength of Al-plastic film is less than 1.0MPa, “Al-plastic film” structural battery pack will be destroyed, even cause explosion easily in disaster impact. Al-Al is the best for reliability, security and enviromental adaptability, even the cost. 2) At present, there is a dozen varieties of three kind of categories, including”Al-Epoxy film”, “Al-PVC film” and “Al-Acrylic film” at least, even more fake products. 3) Cost: “Al-Al” structure is the most economical way at present. 4) More seriously, many engineers deemed that thermally conductive epoxy adhesive is brittle and raised resistance to our XK-D series of thermally conductive epoxy adhesive. Actually, our XK-D products provide a better elasticity than nylon. 5) Some engineers prefered Polyurethane based thermally conductive adhesive to Epoxy based thermally conductive structural adhesive. If the “Al-Plastic film” was not abandoned, the polyurethane could not bring you any benefits too. This will offer market space to fake products. GLPOLY two-component thermally conductive structural adhesive has been applied to celle to pack battery pack in several car makers and battery pack manufacturers. GLPOLY has partnered with dJI, Huawei Marine, DT Mobile, Han’s Laser etc top-class brands, providing high performance thermal interface materials for them to protect their brand reputation for performance and reliability.

Minimum Order: 10 long tons

GLPOLY Thermal Gap Pad XK-P20 has been designating to use for charger PCB thermal management by some top-class customers. GLPOLY had been cooperating with Star charger company for five years on DC charger thermal management, projects including Benz, Audi, GAC, NIO, Xiaopeng etc, I guess GLPOLY XK-P20 thermal pad is the only one that had been applied for so many new energy projects. With the boom of new energy electric vehicle, the charger industry is developed rapidly. Thermal gap pad is not only used in battery pack but also in charger, everybody wants to run into this huge market, and says”we are expert in thermal interface material manufacturing, we’ll provide you with quality product.”Is it so easy to become a professional supplier? Can you find a quality thermal gap pad easily? I think it is negative. Now, GLPOLY provides Star charger company with more than ten types of thermal silicone pad, GLPOLY XK-P20 is designated for each design. We learned that chief engineer of this customer collected our brochure in productronicachina, and impressed by our complete portfolio of products and professional thermal management solution. When they developed new project, the chief engineer recommended us. The chief engineer requested a thermal pad with thermal conductivity of 2.0W/mK and high compression, which will be used between charger PCB and aluminum plate. We recommended XK-P20 and delivered samples in three days. One week later, the chief engineer told us that samples performed well and temperature was as expected. Then reliability test lasted for one month, during the test, every parameter was within permitted tolerance. “GLPOLY XK-P20 is the only meeting our requirements that I had ever test, I don’t need to test the rest.”Why does customer trust us so much? Because we have been providing thermal gap pad for CATL, GAC etc top class enterprises for years. GLPOLY is one of the first companies that entered automotive industry, such as automotive electronics, battery pack and motor control system, providing thermal management materials for NIO, GAC. GLPOLY is IATF16949 certified, quality products help keep your devices performing stable.

Minimum Order: 10 long tons

GLPOLY thermally conductive epoxy adhesive XK-D12 has a bonding strength of 13MPa and thermal conductivity of 1.2W/mK, comparable with TC2002, ranking the forefront of industry. Most of competitive products in the market are defective, some products provided satisfied thermal conductivity and bonding strength, but hardness failed to meet requirements; or thermal conductivity and hardness were escellent but bonding strength failed. But these never happened to GLPOLY, GLPOLY thermally conductive adhesive XK-D12 provided high performance, ultra strong bonding strength and proper hardness to fit mainstream design of battery cell bond. GLPOLY had the ceramic filler modified to improve thermal performance of thermally conductive adhesive, decreasing partilce size to enhance filling ratio and improve contact between particles. GLPOLY Thermally conductive adhesive verified by high temperature aging test in house and third party. GLPOLY imported automated production lines, monitoring entire processes for decreasing artificial error and keeping consistency of product. Earlier this year, a new energy electric vehicle manufacturer contacted me and inquired about thermal interface material for battery pack. He had a tough thermal management problem suspended due to previous samples’ failure to meet requirements. I sent him the specification of thermally conductive epoxy adhesive XK-D12H for evaluation. Two days later, he called me that his team had assessed the data sheet and found specification satisfied, so he wanted to apply for samples for testing at their facility. I said all samples were charged, but the cost could be shared in bulk production in the future. Customer accepted and bought five samples in 400ml cartridge each. Customer told me samples would be verified for six months for high temperature aging test and high and low temperature thermal shock, it really was unexpected because most the customers would verified samples for two months. Though we would spend more time, I appreciated customer’s rigorous and serious attitude. Then customer seemed to disappear in the next six months. I almost forgot this project. One day, I received a call from this customer, he said XK-D12H performed excellent no matter thermal performance, bonding strength or hardness, comparable with TC2202. In this case, customer decided to purchase XK-D12H instead of TC2202 due to lower cost and 7-day lead time. Now trial production was in progress and a bulk production schedule was proceeded. GLPOLY thermall conductive adhesive XK-D12H helps enhance volume availability by 15-20% and decrease numbers of components by40%, resulting in improving productivity by 50%, lowing down cost of battery pack. Also, this material verified by impact test that no burning took place when falling down at a height of 12m and an angle of 45 degrees. GLPOLY thermally conductive adhesive XK-D12H has the following advantages: 1. Bonding strength 8-13MPa, maybe it’s the only one in China; 2. Verified by in-house and third party; 3. Imported materials and automated production lines keep consistancy of product; GLPOLY has partnered with LG, dJI Innovation, NIO Automotive etc. top class customers, supplying thermal interface materials for them to keep their devices performing reliably and cooler.

Minimum Order: 10 long tons

GLPOLY thermal interface materials has been applied widely in multiple industries including consumer electronics, industrial control system, medical equipment, solar, automotive electronics, new energy electric vehicle battery cooling system and more, especially to the automotive electronics. GLPOLY has been engaging in sector of thermal interface materials for more than 12 years, establishing great brand reputation. Thermal gap filler XK-S20, for example, has been applying to automotive electronics in high volume already. An top rank automotive electronics manufacturer in Hangzhou had partnered with GLPOLY for five years, the volume delivered was more than 10 tons per year. Before partnership was established, this customer had verified thermal gap filler XK-S20 for one year including high temperature aging test, high and low temperature thermal shock and 85 centigrade&RH85% test. Now we are the exclusive supplier for thermal gap filler. Another partner, a pump manufacturer from Guangdong, they had thermal gap filler XK-P20 tested for 2000hrs at 150 centigrade, comparing with Bergquist Gap Filler 1500 and Sekisui CGW-2, GLPOLY XK-S20 emerged as a preferred solution. We have been premium supplier for four consecutive years. GLPOLY thermal gap filler provides advantages: 1. Thermal conductivity 1.0~4.0W/mK; 2. Automated production lines, eliminating artificial error; 3. Low stress on component, reworkable, easy to remove after curing; 4. Comparable with world-class brands; 5. Particle size 1um improves filling ratio, 20% higher than competitive products; It’s not a whim that so many customers selected GLPOLY, but repeated siftings. I recalled that the customer from Hangzhou collected samples from nine suppliers for comparing, domestic and foreign competitors, but GLPOLY emerged as the best one, 10-year service life verification had been recognized by customers. GLPOLY has collaborated with top class brands such as dJI, LG, Freetech Pilot, Skyworth and NIO automotive etc., delivering technological solution backing by superior service.

Minimum Order: 10 long tons