Filters & Boilers

Industrial companies using cooling towers for their facilities usually need some type of cooling tower water treatment system to ensure an efficient process and long equipment service life. If cooling tower water is left untreated, organic growth, fouling, scaling, and corrosion can reduce plant productivity, cause plant downtime, and require costly equipment replacements down the road. What is a cooling tower water treatment system? A cooling tower water treatment system is an arrangement of technologies that remove damaging impurities from your cooling tower feed water, circulation water, and/or blowdown. In general, a basic cooling tower water treatment system typically includes some types of: ✭ clarification ✭ filtration and/or ultrafiltration ✭ ion exchange/softening ✭ chemical feed ✭ automated monitoring Cooling Tower Water Treatment System Filtration and Ultrafiltration The Filtration and Ultrafiltration are the most crucial steps in the water treatment process, both of which help remove suspended particles from the water. These particles can include turbidity, sediment, and other organic matter. This step of the water treatment process should occur early on to protect the resins and membranes in the system from fouling later on. If you choose ultrafiltration, it's possible to remove enough suspended particles to reach less than one micron of particles. The best suits for filters are self-cleaning filter housings and wedge wire screen strainer in the step.

Minimum Order: 1 bags

The DSM Screen (Dutch State Mines Screen or sieve bend screen) represents a pinnacle of engineering in solid-liquid separation technology. Designed with a curved concave wedge bar structure, DSM Screens are widely acclaimed for their efficiency and precision in various industrial applications ranging from wastewater treatment to mineral processing and beyond. Construction and Component DSM Screens are meticulously crafted using high-quality stainless steel components to ensure durability and resistance to corrosion, making them suitable for demanding industrial environments. The key components include: Wedge Wire Sieve Bend: The defining feature of DSM Screens is their curved concave wedge wire sieve bend design. This unique profile not only enhances structural integrity but also provides exceptional separation efficiency by facilitating precise cut points. Support Structure: To maintain stability during operation, DSM Screens are reinforced with robust support rods and end bars. This structural framework ensures even distribution of material across the screen surface, optimizing separation efficiency and prolonging screen life. Pneumatic Washing System: Many DSM Screens incorporate a pneumatically operated washing jet system. This feature enhances operational uptime by preventing material buildup and clogging on the screen surface, thereby extending maintenance intervals and maximizing productivity. Usages and Applications DSM Screens have a wide range of applications across diverse industries due to their versatility and effectiveness in solid-liquid separation processes: Wastewater Treatment: In municipal wastewater treatment plants, industrial facilities, and agricultural operations, DSM Screens are pivotal in removing solids and impurities from wastewater streams. They play a critical role in meeting environmental regulations and producing clean water for reuse or discharge. Mineral Processing: DSM Screens are indispensable in mineral processing operations for dewatering, classification, and sizing of mineral slurries. DSM Screens efficiently separates valuable minerals from gangue materials, contributing to improved resource recovery and downstream processing efficiency. Sugar Refining: DSM Screens are used in sugar refineries to clarify and dewatering sugar juice. They effectively separate sugar crystals from the juice, ensuring the production of high-quality refined sugar with minimal impurities. Paper Processing: DSM Screens play a crucial role in pulp screening and thickening applications within the paper industry. They help remove debris, fibers, and contaminants from pulp slurries, thereby enhancing paper product quality and production efficiency. Food and Beverage Industry: DSM Screens are integral to various food and beverage processing applications, including fruit and vegetable processing, brewery operations, and dairy production. They aid in liquid separation and clarification, ensuring compliance with stringent food safety standards and maintaining product quality.

Minimum Order: 1 bags

The sewage screen for screenings Wedge Wire sewage screen for screenings Wastewater treatment with the right sieve size Ultra-fine screens Ultra-fine screens for the effective protection of membrane wastewater treatment plants or particularly sensitive process wastewater treatment plants. Fine screen Conventional municipal or industrial wastewater treatment plant, contaminant removal and to protect downstream equipment. Coarse screen Coarse screens for coarse material separation in industry, waste water from vacuum trucks, slaughterhouse, 1st cleaning stage in waste oil treatment, washing plants for military vehicles. The screen of the wastewater treatment plant: 1st point of contact for screenings in wastewater Screenings are the substances retained by a screen or sieve in a screening plant or waste water treatment plant. Screenings consist primarily of organic substances and mineral components. Unfortunately, there are always contaminants in the wastewater for which actually a different way of disposal is supposed. For example, hygiene articles or small packaging. The nature and the proportion of the usually foul-smelling screenings are important parameters for professional planning and the design of an efficient screening plant. For example, at the sewage treatment plant. Wedge Wire Screen cylinder for Sewage Treatment Plants Wedge Wire Screen-A good piece of mechanical waste water treatment The wedge wire screen in a wastewater treatment plant usually represents the first purification stage. Here the coarse components, the so-called screenings, are filtered out. The geometry of the opening determines what the screen filters out. At the same time, the v wire screen protects downstream treatment stages – for example membrane treatment plants – from coarser sediment, floating, suspended and other impurities. In terms of the process, the screen represents a part of the mechanical wastewater treatment in the wastewater treatment plant. The Static Screen filter is used for pre-treatment in wastewater treatment plants. It is used for both municipal and industrial applications, particularly for screening fibrous and non-greasy solids. For example, the static screen filter is an industry choice for screening wastewater from plastics, paper, textile, tanning, laundry, milk and food industries. It can also be used for container cleaning and for recycling of water in cleaning circuits.

Minimum Order: 1 bags

Cartridge filter housings are integral components in various industrial applications, playing a crucial role in maintaining product quality and process efficiency. These cartridge housing filtration systems are designed to handle contaminated fluids effectively, making them indispensable in industries ranging from pharmaceuticals to food and beverage production. Functionality and Design Cartridge filter housings can ensure efficient removal of solids from liquids. Contaminated fluid enters the housing and is evenly distributed around the filter cartridges. Filtration occurs from outside to inside, with solids being captured on the outer surface of the cartridges. The purified filtrate exits through the outlet, providing clear and contaminant-free liquid for downstream processes. These cartridge housings are engineered with varying flow capacities and contaminant-holding capabilities, accommodating different industrial needs. Depending on the application, they can house a single cartridge or multiple cartridges, ensuring flexibility and scalability in filtration operations. And the cartridege filter can be wedge wire screen tube ,stainless steel filter element or the pleated filter elements.

Minimum Order: 1 bags

Wedge wire screens, also known as profile bar screens,V wire screens, are essential components in various industrial applications where filtration, separation, and particle retention are critical. Their unique triangular profile and customizable design make them highly versatile, allowing them to be adapted for specific needs across multiple industries. Wedge Wire Screen Applications Across Industries: Wedge wire screens are used in a vast array of industries due to their adaptability and effectiveness. Here are some of the most common applications: 1. Water Treatment and Filtration Wedge wire screens are essential for filtering and separating solids from liquids in the water treatment industry. They are commonly used in water reservoir intakes, wastewater treatment plants, and desalination facilities. The screens ensure that unwanted particles and debris are removed from water before it enters further treatment stages or distribution systems. Applications in Water Treatment: Intake Screens: Protect pumps and other equipment by preventing large debris from entering the system. Wastewater Treatment: Separate solid waste from liquids, ensuring efficient processing and recycling. Desalination: Remove impurities from seawater to produce potable water. 2. Oil and Gas Industry The oil and gas industry relies heavily on wedge wire screens for filtration and sand control in well screens. These screens are used to prevent sand and other particles from entering the wellbore during extraction, protecting the equipment and ensuring a steady flow of oil or gas. The robust construction of wedge wire screens makes them ideal for the harsh environments encountered in oil and gas operations. Applications in Oil and Gas: Well Screens: Prevent sand and particulate matter from entering the wellbore. Refining: Filtration of liquids and gases to ensure purity and efficiency in the refining process. Pipeline Protection: Remove contaminants from fluids being transported through pipelines. 3. Mineral Processing Wedge wire screens are widely used in the mining and mineral processing industries for sizing, washing, and dewatering minerals. Their high strength and durability allow them to handle the abrasive materials typically encountered in these applications. Additionally, the precise slot sizes enable accurate separation of minerals based on size, improving the efficiency of the processing plant. Applications in Mineral Processing: Sizing Screens: Separate minerals based on size for further processing. Dewatering Screens: Remove excess water from minerals before further processing or transport. Washing Screens: Clean minerals by removing impurities and unwanted materials. 4. Pulp and Paper Manufacturing In the pulp and paper industry, wedge wire screens are used to filter and remove impurities from pulp, ensuring the production of high-quality paper products. The screens are also used in water treatment processes within the industry to recycle water and reduce waste. Applications in Pulp and Paper: Pulp Screening: Remove unwanted materials from pulp before it is processed into paper. Water Recycling: Filter and purify water for reuse in the manufacturing process. Debarking: Separate bark and other debris from wood chips. 5. Food and Beverage Industry Wedge wire screens play a critical role in the food and beverage industry, particularly in processes that require precise filtration and separation of solids from liquids. They are used in everything from brewing beer to processing sugar and starch. Applications in Food and Beverage: Microbrewery Beer Tanks: Separate grain from wort during the brewing process. Sugar Processing: Filter and purify sugar during production. Corn Starch Processing: Separate starch from corn during processing. 6. Architectural Applications Beyond industrial applications, wedge wire screens have found a place in architectural design. Their unique appearance and strength make them suitable for use in flooring, facades, and decorative elements. They offer both functional and aesthetic benefits, providing durability and a modern, industrial look. Applications in Architecture: Flooring: Durable, slip-resistant surfaces for industrial and commercial spaces. Facades: Decorative and protective screens for building exteriors. Interior Design: Room dividers, wall coverings, and other decorative elements. Advantages of Using Wedge Wire Screens Wedge wire screens offer numerous advantages that make them a preferred choice in many industries: Efficiency: The triangular profile of the wires minimizes clogging, ensuring that the screens maintain their filtration capacity over time. Versatility: Wedge wire screens can be customized to suit a wide range of applications, from heavy-duty industrial processes to delicate food processing. Durability: The robust construction of wedge wire screens allows them to withstand harsh environments, including high pressures, temperatures, and corrosive materials. Precision: The ability to control the slot size with high accuracy ensures that wedge wire screens provide reliable filtration and separation. Cost-Effectiveness: Wedge wire screens often provide a lower total cost of ownership compared to other screening materials due to their durability and efficiency. Low Maintenance: The self-cleaning design of wedge wire screens reduces the need for frequent maintenance, further lowering operational costs. Choosing the Right Wedge Wire Screen When selecting a wedge wire screen, several factors must be considered to ensure it meets the specific needs of your application: Material: The choice of material will depend on the environment in which the screen will be used. Stainless steel is a common choice for its corrosion resistance, but other materials may be more suitable for certain applications. Slot Size: The slot size must be selected based on the size of the particles that need to be filtered or separated. Precision in this area is critical to the screen's performance. Shape and Size: Depending on the application, the screen may need to be flat, cylindrical, or in a custom shape. The dimensions of the screen should also be tailored to fit the equipment it will be used with. Load Capacity: The screen must be able to withstand the load and pressure of the materials it will process. This is particularly important in heavy-duty applications like mineral processing and oil extraction. Installation and Maintenance: Consider how easy the screen is to install and maintain. Some applications may require screens that are easy to remove and clean, while others may prioritize durability over ease of maintenance.

Minimum Order: 1 bags

YUANLV specializes in producing a wide range of filter baskets tailored to specific industrial needs. Whether you're replacing existing units or creating new ones, we offer custom solutions in shape, size, and material specifications. Types of Filter Baskets: 1. Perforated Wire Mesh Baskets: Ideal for applications requiring robust filtration with precise perforations. Ensures efficient separation of solids from liquids or gases. Perforated Wire Mesh Baskets 2. Stainless Steel Wire Mesh Baskets: Provides durability and resistance to corrosion. Suitable for fine filtration applications where strength and longevity are paramount. Stainless Steel Wire Mesh Baskets 3. Wedge Wire Baskets: Known for high screening efficiency and superior pulp quality. Minimizes blockages and pressure differentials, enhancing operational stability. Wedge Wire Baskets 4. Sintered Stainless Steel Mesh Baskets: Offers excellent filtration performance under high-pressure conditions. Easily cleaned and reusable, making it cost-effective for maintenance. Sintered Stainless Steel Mesh Baskets 5. Slotted Pressure Screens: YUANLV's slotted pressure screens are designed for optimal screening efficiency: Available in slotted and hole sieve plates. Higher efficiency in removing impurities, ensuring quality pulp output. Minimizes blockages with enhanced passage for long fibers. 6. Johnson Screen Filter Cartridges: Customizable to meet specific filtration needs. Rich manufacturing experience ensures high-quality products tailored to client requirements. 7. Sintered Metal Filter Baskets: Designed for coarse filtration in high-pressure environments. The flow direction should go from inside to outside for efficient dirt removal. Easily cleaned and reusable, reducing maintenance costs. The importance of filter baskets in piping systems: Protection: Safeguard equipment (pumps, valves, meters) from damage caused by process fluid impurities. Functionality: Ensures uninterrupted operation by maintaining fluid purity. Material Selection: Utilizes Type V wire mesh for durability and efficiency in back pressure conditions. QUICK CONTACT YUANLV's expertise in manufacturing custom filter baskets covers various materials and designs, ensuring optimal performance across industrial applications. Contact us today to discuss your design requirements and benefit from our advanced filtration solutions. E-mail:admin@yuanlvfilter.co , m We are happy to help you. Our team of filter specialists is are 24/7 available. We have specialized in liquid filtration for over 15 years.

Minimum Order: 1 bags

Johnson screen resin traps are crucial safety devices used in a variety of water treatment applications, ensuring the integrity and efficiency of ion exchange units, high-purity water systems, and media filters. These traps, designed with wedge wire technology, play a pivotal role in preventing downstream contamination and safeguarding equipment from resin or media loss during operational phases. Johnson screen resin traps in Water Treatment Ion Exchange Units: Essential in processes like water softening and industrial demineralization. Ensures purity in condensate polishing and ultrapure water production. Crucial for wastewater treatment, providing effective separation of contaminants. Activated Carbon and Media Filters: Used widely to remove impurities from water and other liquids. Protects downstream equipment by capturing media particles effectively.

Minimum Order: 1 bags

The art of making jelly is surprisingly straightforward, relying on just three fundamental ingredients: fruit, sugar, and pectin. Despite its simplicity, ensuring the quality and purity of these components requires high quality filter equipment. One such filter equipment is the wedge wire screen, widely used as a jelly strainer. This versatile tool also plays a pivotal role in producing other food products like jams and ketchup, ensuring sanitation, quality control, and overall production efficiency. Wedge Wire Screens in Jelly, Jam, and Ketchup Production The Jelly-Making Process--Ensuring Purity and Freshness The journey of making jelly starts with the utmost importance placed on the purity and freshness of the fruit. Once harvested, the fruit undergoes a thorough washing process to remove dirt and contaminants. After washing, the fruit is crushed to extract juice. This juice then passes through a series of filters, the first designed to remove larger debris such as fruit meat, stems, and leaves. At this stage, wedge wire screen filter straines are invaluable due to their ability to handle varying levels of filtration – from coarse to fine. The Role of Wedge Wire Screens Wedge wire screens are used extensively in the food industry for their efficiency in removing impurities. These v-wire screens are composed of tightly woven wires, creating a robust yet precise filtering material that can accommodate different flow rates, from slow trickles to high-volume outputs. This adaptability makes them ideal for jelly production, where maintaining the quality and purity of the fruit juice is critical. Key Steps in Jelly Production Juice Extraction: After washing and crushing, the fruit juice is pushed through an initial set of filters to remove larger particles. Wedge wire screens are particularly effective here, ensuring that only the pure juice progresses to the next stage. Secondary Filtration: The filtered juice undergoes a second round of filtration to remove finer impurities. Again, wedge wire screens are employed to achieve the desired clarity and purity. Why Wedge Wire Screens? Sanitation and Efficiency Wedge wire screens offer several advantages over traditional filtration methods. Their continuous hole spacing results in a higher percentage of open area compared to woven mesh screens. This design not only enhances the efficiency of the filtration process but also simplifies cleaning. Backflushing can easily remove most sediments, and any remaining residues can be quickly scraped off with a wire brush, minimizing labor costs and downtime. This ease of maintenance promotes better sanitation, which is crucial in food production.

Minimum Order: 1 bags

The hydration reactor 904L filter nozzle is the key internal part of refining enterprise's methyl ethyl ketone device, due to the complex working conditions of the filter medium and serious corrosion, need to withstand the impact of large differential pressure, almost every year a certain number of water filter nozzles will be replaced to ensure the normal and smooth operation of the methyl ethyl ketone device. Hydration reactor 904L filter nozzle sales After nearly three years of unremitting efforts, our company has successfully launched our 904L water filter nozzle products by constantly collecting and mastering the environmental data of the hydration reactor process medium, seriously studying and exploring the manufacturing process of 904L filter nozzle. 904L filter nozzle is structured as a specification of φ45 OD Johnson mesh, with filtration precision of 0.2 (±0.02) mm and inner and outer threaded screwed connections. The structure of 904L filter nozzle is φ45 outer diameter Johnson mesh with 0.2mm filtration precision.

Minimum Order: 100

Static parabolic screens, such as the Multirake Screen, originated in the mining industry, where they were developed to separate dry particles. Today, their primary applications lie in solid-liquid separation, handling materials such as sand, stones, grains, fibers, and organic components from liquids. Applications of Parabolic Screens in Industrial Wastewater Treatment： ★★ Mining: These parabolic screens efficiently remove impurities and suspended matter from ores for solid-liquid separation. ★★ Chemical Industry: They treat chemical wastewater by removing solid particles and sediments. ★★ Food Processing: Parabolic screens manage solid waste generated during food production, such as in vegetable and meat processing plants. ★★ Papermaking Industry: These parabolic screens help remove impurities in pulp, thereby improving paper quality. ★★ Metallurgical Industry: They are used to treat wastewater from smelting processes by removing metal particles. ★★ Textile Industry: These parabolic screens are effective in removing dyes and other solid matter, improving wastewater quality. Additionally, static vibrating thickening screens, which feature gravity flow inlets, can be used to enhance treatment. The vibration helps residues fall off the screen, preventing clogging and improving efficiency.

Minimum Order: 1 bags

Polyurethane screen panels are essential components used in vibrating screens and screening equipment, particularly in industries such as mining, aggregate processing, and coal washing. These panels are crafted from polyurethane, a synthetic polymer known for its exceptional elasticity, durability, and resistance to abrasion. Their superior performance in challenging environments has replaced traditional screen materials like rubber and metal. Overview of Coal Washing Plants: Coal washing, also known as coal preparation or beneficiation, is a process designed to remove impurities and unwanted materials from raw coal. The objective is to enhance the quality of coal by reducing its ash and sulfur content, ultimately improving its combustion characteristics. Coal washing involves various stages, including crushing, screening, gravity separation, and flotation. Importance of Screening in Coal Washing: Screening plays a crucial role in separating coal particles by size, ensuring the product meets quality specifications. Vibrating screens are widely used for this purpose due to their efficiency. Polyurethane Screen Panels Specific Applications in Coal Washing Plants: 1. Raw Coal Screening: Polyurethane screen panels effectively separate oversized and undersized coal particles at the initial stage of washing, facilitating impurity removal. 2. Desliming Screens: These screens use polyurethane panels to remove fine particles and silt, enhancing coal purity. 3. Dewatering Screens: Polyurethane panels resist moisture and corrosion, crucial for removing excess water from washed coal. 4. Fine Coal Centrifuges: Used in fine coal separation based on density, benefiting from polyurethane's durability and precise screening capabilities.

Minimum Order: 1 bags

Wedge wire filters represent a crucial component in the filtration systems of chemical plants, adept at purifying a variety of liquids including ammonia, solvents, softeners, ethylene glycol, and adhesives. Their usage ensures enhanced product quality through efficient removal of impurities. Filtering Ammonia: Essential in ammonia production, wedge wire screen filters effectively eliminate sediments and impurities, maintaining high purity levels. Filtering Solvents: From ethanol to acetone, solvents used in chemical processes require purification to ensure optimal product integrity and performance. Filtering Softeners: In detergent manufacturing, the removal of impurities from softeners is crucial for product consistency and quality. Filtering Ethylene Glycol: As a vital chemical raw material, ethylene glycol benefits from filtration to remove contaminants during production. Filtering Adhesives: Impurity removal from adhesives is vital for ensuring product strength and reliability in industrial applications. Filtering Catalysts: Catalysts used in chemical reactions must be free from particles and impurities to maintain their effectiveness.

Minimum Order: 1 bags

Basket filter housings are essential components designed to effectively remove solid particles from various industrial liquids, gases, steam, and water. They play a crucial role in maintaining process integrity by protecting pipelines, equipment, and downstream components from contaminants. ☆ Customization: Tailored to meet specific space and performance requirements. ☆ Filter Element: Available in cylindrical wedge wire and pleated wire mesh filter elements. ☆ Material: Made from stainless steel, carbon steel, or customizable materials. ☆ Robust Construction: Supported filter elements ensure strength and durability, utilizing wire mesh and perforations for structural integrity.

Minimum Order: 1 bags

In the mining, mineral processing, quarrying, and aggregating industries, slot wedge wire mesh has become a top choice for mining screens. This is due to its exceptional features, including a larger open area, higher throughput, and superior self-cleaning capabilities compared to traditional square wire mesh. Key Advantages of Slot Wedge Wire Screen Flat Panel 1. Enhanced Open Area and Self-Cleaning The design of slot wedge wire mesh allows for a significantly larger open area, facilitating higher throughput rates. This unique structure also promotes a better self-cleaning effect, drastically reducing the risk of clogging and pegging. 2. Tailored Solutions for Mining and Beneficiation Our wedge wire mining screens are engineered to filter out unwanted materials during mining and beneficiation processes effectively. By using our high-quality screens, you can solve common issues related to clogging and blending, ensuring smoother operations. Product Lineup We offer a diverse range of mining screens and accessories, including: Self-Cleaning Screen filters Stainless Steel Wire Mesh Perforated Plate Screens Polyurethane Screens Wedge Wire Screens Modular Screen Panels Screening Accessories

Minimum Order: 1 bags