Filters & Boilers

Profile wire screens, also known as wedge wire screens or V-wire screens, are engineered for superior durability and precision in filtration and dewatering processes. Manufactured from high-grade stainless steel (302, 304, 304L, 316, 316L, 904L) and carbon steel, these profile wire screens deliver exceptional resistance to corrosion, abrasion, high temperatures, and harsh chemicals. High-Performance Profile Wire Screens for Industrial Filtration Customized Structures for Optimal Performance We provide profile wire screens in multiple configurations to meet diverse industrial needs: Flat panels – Ideal for static filtration systems Curved & cylindrical panels – Perfect for rotary filters and sieves Looped, round, or wedge-shaped wires – Ensuring precise slot openings for accurate separation They excel in functions including: Separating solids from liquids Sizing and classifying particles Straining and screening Efficient De-watering Precise Filtering Drying processes Water intake screening High-Performance Profile Wire Screens products Why Choose Our Profile Wire Screens? 1. High Open Area – Continuous slot design maximizes flow rates and efficiency. 2. Anti-Clogging V-Shaped Wires – Prevents blockages for uninterrupted operation. 3. Durable Welded Construction – Robust ladder-like structure ensures long service life. 4. Easy Maintenance – Simple backwashing reduces downtime and operational costs. 5. Wide Compatibility – Suitable for acid, alkali, high-temperature, and abrasive environments. Industries We Serve Our wedge wire screens are trusted in: Mining & Coal – Efficient dewatering and slurry filtration Oil & Gas – Reliable media retention and water intake Food Processing – Hygienic straining and sizing Wastewater Treatment – Superior solids separation Chemical & Fertilizer – Corrosion-resistant filtration Available Screen Types Panel Profile Wire Screens – For flat surface filtration Cylinder Profile Wire Screens – For rotary and drum filters Wedge Wire Support Grids – Reinforced backing for heavy-duty use Wedge Wire Screen Sieves– Precision sizing and classification Upgrade to high-performance profile wire screens for longer lifespan, lower maintenance, and superior filtration accuracy. Contact us now ! sales@ubofilter.com 86-18032153916 , As leading manufacturers and exporters, we specialize in high-performance Profile Wire Screens, also known globally as Wedge Wire Screens or V-Wire Screens. Engineered for durability and precision, our profile wire screens are the go-to solution for demanding dewatering, filtration, and separation processes across a multitude of industries.

Header Lateral Screen Systems – Optimized Media Retention & Flow Control Johnson screen header lateral systems are the ultimate solution for efficient media retention and uniform flow distribution. Engineered for adaptability, these header lateral assemblies excel across a broad spectrum of applications, ensuring precise liquid collection and distribution in vessels of varying sizes and configurations. Connected to a central header pipe or hub, our header lateral screens are designed to deliver consistent performance in: Side-, center-, top-, or bottom-inlet piping systems Multi-directional flow handling (upflow, downflow, or counter-current) Customizable layouts for diverse vessel shapes and dimensions Johnson screen header lateral systems Whether used as distributors or collectors, these systems ensure even flow distribution, preventing channeling and optimizing media contact time. A typical setup includes: Top-mounted laterals for uniform influent distribution. Bottom or side collection laterals for efficient effluent extraction. Customizable for Precision Performance Every system is tailor-made to meet specific operational demands, with adjustable parameters such as: 1. Lateral spacing & quantity for optimal flow coverage. 2. Slot sizes ranging from 0.05 mm (and up in 0.03 mm increments) for precise media retention. 3. Stainless steel (SS 304/316L) or exotic alloy construction for corrosion resistance and longevity. Header Lateral Screen Systems for ion exchange,Demineralization Vessel Internals for Unmatched Durability Our Vee Wire vessel internals are engineered to: 1. Minimize media loss & breakdown – Extending operational life. 2. Withstand high loads & pressure – Ensuring reliability in demanding conditions. 3. Improve backwash efficiency – Higher open area reduces pressure drop. 4. Reduce maintenance costs – Durable metal construction outperforms non- metallic alternatives. Ideal for Critical Water Treatment Processes From ion exchange and demineralization to softening and filtration, our systems are trusted in industries requiring: Effective liquid distribution/collection Secure media retention Optimized backwash performance Why Choose Our Header Lateral Screens? 1. Fully customizable designs – Adaptable to any vessel or flow requirement. 2. Superior materials – Weldable metals, including high-grade stainless steel. 3. Proven efficiency – Reduces downtime and operational costs. Contact us Today! As a leading provider of filtration solutions, we deliver high-performance screen systems tailored to your needs. Request a quote now and discover more header lateral technology and products! admin@yuanlvfilter.com 86- , 18032153916

Minimum Order: 1 bags

Sintered metal powder candle filter cartridges function as depth filtration media, capturing unwanted particles throughout the entire filter structure rather than just on the surface. This ensures a higher level of filtration efficiency and longevity. Material: stainless steel 304, 304L, 304HC, 316, 316L, 321,430. Types: Cartridge, disc, sheet, tube, and plate filter cartridges. Application: catalyst retention and recovery; air sparging; gas filtration; liquid filtration; fire flame arrester. More sintered metal filter elements application project, please click here. Advantages include: Superior Mechanical Strength: Can withstand high pressure and continuous operation. Exceptional Corrosion Resistance: Made from materials like stainless steel, titanium, and nickel-based alloys. Long-lasting Performance: Highly porous and stable, ensuring efficient filtration over extended periods. Ease of Maintenance: Simple to install and replace, with options for effective cleaning or backwashing, extending their service life and reducing waste. Available in various materials, including 316L stainless steel and Hastelloy C-22/C276, these filters are designed to meet the stringent requirements of your industrial applications. Partner with YUANLV for Your Filtration Needs YUANLV offers a comprehensive range of sintered metal powder filters, designed to meet the most demanding industrial applications. Our expertise ensures that you receive a filtration solution tailored to your specific needs, optimizing performance and cost-efficiency. Contact us today to discover how our sintered metal powder filter elements can enhance your filtration processes. It's our honor to be your trusted partner in filtration solutions.

Minimum Order: 1 bags

pleated wire mesh filter is meticulously crafted from stainless steel wire mesh or sintered metal fiber felt, wherein sintering at each wire contact point produces a robust, surface-sieving porous filter cylinder. This filter element adopts a pleated design that significantly amplifies the filter area and enhances its dirt-holding capacity. YUBO's range of stainless steel wire mesh filter strainers provides a superior filtration solution for applications spanning extreme thermal ranges and differential pressures. These filter cartridges exhibit outstanding contaminant-holding capacity and efficiency. Woven wire mesh has emerged as one of the most versatile filter media options, offering customization possibilities ranging from wire diameter to profile to perfectly align with your operational needs. In the realm of filtration, throughput efficiency often looms large. To address throughput concerns while adhering to equipment dimensions, pleated wire mesh comes to the forefront. Pleated wire mesh, characterized by its stainless steel wire mesh construction, excels in applications beyond the capabilities of other filter media types. The pleated design optimizes surface area, promoting higher flow rates and extended operational lifespans. In situations where fiberglass or polymer-constructed filters fall short, these industrial process cartridges shine. Furthermore, the stainless steel construction allows for periodic cleaning and reuse, extending the cartridge's service life. Why Choose Pleated Wire Mesh? What Are the Key Advantages? Wire Mesh Pleated Filter Strainer Manufacturer There are several compelling reasons to opt for pleated mesh, notably the amplification of surface area through pleating, which enhances efficiency by increasing debris retention capacity, thus fostering the formation of a more substantial filter cake. By expanding the surface area, the likelihood of filter clogging over a given period diminishes, leading to a prolonged lifespan. This not only saves space but proves invaluable in applications with spatial constraints. Pleated Strainer Element Key Benefits: --The pleated design provides a substantial surface area, resulting in lower differential pressure, higher flow rates, enhanced solids retention, and extended usage between cleaning. --Attain absolute efficiency ratings with well-defined wire mesh opening sizes. --Boasts superior strength with woven and welded construction. --Suitable for high-temperature service. --Enables savings in disposal costs through cleanable and reusable cartridges. --Offers an impressively long service life. YUBO a results-driven company, we are unwavering in our commitment to deliver filtration solutions that amalgamate our extensive technical expertise, world-class customer support, and rapid response times. Get a Quote

Minimum Order: 100

In filtration systems, the wire mesh pleated filter strainer stands out as a remarkable and highly effective solution. This article will explore the various aspects of wire mesh pleated filter strainers, including their construction, working principles, applications, advantages, and more. Construction of Wire Mesh Pleated Filter Strainer Pleating Design The pleating of the wire mesh is a key feature that differentiates these strainers. The pleats increase the surface area of the filter media significantly. This increased surface area allows for a higher flow rate of the fluid being filtered while maintaining a high level of filtration efficiency. The pleat geometry can vary, with common types including V-shaped, U - shaped, and more complex multi-fold designs. The angle and depth of the pleats are carefully engineered to optimize the flow dynamics within the strainer. For instance, a shallower pleat angle may provide better particle capture in some applications where the flow velocity is relatively low, while a steeper angle might be more suitable for high-flow-rate scenarios to reduce pressure drop. The pleating process also requires careful consideration of the bonding or fixing method. The pleats need to be securely held in place to prevent them from collapsing or deforming during operation. This can be achieved through techniques such as welding, gluing, or using mechanical fasteners, depending on the materials and design requirements. Wire Mesh Pleated Filter Strainer Hot sales Manufacturer Applications of Wire Mesh Pleated Filter Strainer 1. Oil and Gas Industry In the oil and gas industry, wire mesh pleated filter strainers are widely used in various processes. In upstream operations, they are used to filter crude oil during production. The strainers can remove sand, silt, and other solid particles from the crude oil, preventing damage to downstream equipment such as pumps, valves, and pipelines. In refinery processes, wire mesh pleated filter strainers are employed in the filtration of intermediate products and final products. For example, they can filter fuel oils to remove impurities that could affect the combustion efficiency of engines. They are also used in the filtration of lubricating oils to ensure the smooth operation of mechanical components in refinery equipment. 2. Chemical Processing Chemical plants rely on wire mesh pleated filter strainers to filter various chemical solutions. In the production of pharmaceuticals, these strainers are used to remove particulate matter from raw materials and intermediate products. This is crucial to ensure the quality and purity of the final pharmaceutical products. In the production of industrial chemicals, such as acids, alkalis, and solvents, wire mesh pleated filter strainers are used to filter out solid impurities that could cause contamination or affect the chemical reactions. The ability to handle corrosive chemicals is an important consideration in these applications, and the use of corrosion-resistant materials like 316 stainless steel wire mesh is common. 3. Water Treatment In water treatment facilities, wire mesh pleated filter strainers play an important role in the pretreatment of water sources. They can remove suspended solids, debris, and large-sized particles from raw water before it undergoes further treatment processes such as sedimentation, filtration through sand or activated carbon, and disinfection. In industrial water systems, these strainers are used to protect cooling towers, boilers, and other water - using equipment from clogging and damage caused by particulate matter. They can also be used in wastewater treatment plants to remove solids from the wastewater stream before further treatment steps such as biological treatment. 4. Food and Beverage Industry In the food and beverage industry, wire mesh pleated filter strainers are used to ensure the purity and quality of products. In the production of beverages like beer, wine, and fruit juices, these strainers can remove yeast cells, pulp, and other solid particles. In the dairy industry, they are used to filter milk to remove any foreign matter or impurities. The food- grade materials used in the construction of wire mesh pleated filter strainers in this industry ensure that there is no contamination of the food products. The strainers are designed to meet strict hygiene standards and are often easy to clean and sanitize. 5. Automotive and Aerospace Industries In the automotive industry, wire mesh pleated filter strainers are used in fuel filtration systems to remove contaminants from gasoline and diesel fuels. This helps to improve the performance and lifespan of fuel injectors and engines. In the lubrication systems of vehicles, these strainers are used to filter out metal particles, dirt, and other debris that could cause wear and tear on engine components. In the aerospace industry, wire mesh pleated filter strainers are used in fuel systems, hydraulic systems, and lubrication systems of aircraft. The high - -reliability and precision filtration requirements in these industries make wire mesh pleated filter strainers an ideal choice. 6. Miniaturization and Microfiltration Applications There is a growing demand for miniaturized filtration systems in fields such as medical devices, electronics manufacturing, and biotechnology. Wire mesh pleated filter strainers are being developed in smaller sizes with more precise filtration capabilities for these microfiltration applications. The ability to filter particles at the nanometer or micrometer scale with high efficiency will open up new opportunities for the use of wire mesh pleated filter strainers in these emerging industries. Wire Mesh Pleated Filter Strainer Exporter Advantages of Wire Mesh Pleated Filter Strainer 1. High Filtration Efficiency The combination of the wire mesh material and the pleated design results in a high filtration efficiency. 2. Large Flow Capacity Thanks to the pleated design, wire mesh pleated filter strainers can handle relatively high flow rates compared to non-pleated filters of similar size. 3. Durability and Long Service Life The use of high-quality materials, such as stainless steel wire mesh, and the robust construction of the strainer contribute to its durability. 4. Easy Maintenance Wire mesh pleated filter strainers are relatively easy to maintain. 5. Cost - Effectiveness When considering the long-term performance and durability of wire mesh pleated filter strainers, they offer a cost-effective solution.

Minimum Order: 10 long tons

Pleated metal wire mesh filter is made of pleated metal wire mesh material. Pleated metal mesh filters allow for larger filtration areas and high fouling control capabilities, and can also fit into smaller housings, which allow for fine filtration without applying significant pressure. From solution design, material selection, to part staging in your factory, we can work with your team to not just get you the parts you need but also integrate them into your supply chain for maximum efficiency. What are Pleated wire mesh filter strainers? Pleated wire mesh filters are made up of a fine wire filtration mesh folded back and forth repeatedly so that a large surface area of mesh can fit into a small housing. This allows for very fine filtration with high dirt holding capacity without imposing significant backpressure. The pleated fine mesh is supported over a rigid core or bound by stiffer coarse mesh to help keep its shape, then capped at either end for attachment to form a complete pleated stainless steel filter cartridge. We develop our products to give the greatest throughput while simultaneously maintaining the required micron filtration solution. Pleated wire mesh filter strainers custom hot sales Applications The pleated wire mesh market got its start in the automotive industry with reusable cartridge oil filters – take out, wash, and replace. Today, there is a wide variety of uses for pleated wire mesh filters on the market. The advantages of using a stainless steel pleated wire mesh filter are the long lifespan, easy maintenance, and low cost. 1. For one project, our engineering expertise assisted an aerospace firm in developing a pleated mesh filter that is smaller than the size of a pen! 2. In another example, our engineers helped a winery redesign their filters after the winery changed its process from what the original OEM had specified. The winery had tried other filters and manufacturers but wasn’t getting the results they were seeking. Our engineers assisted in developing the right solution. More applications: Aerospace and Defence Nuclear Food and Beverage Pharmaceutical Industrial Process Chemical Process Polymer Pleated Wire Mesh Filters Custom Service Wire mesh pleated filters have more filtration area (often times of ) than the cylindrical wire mesh filters. The pleated wire mesh filter strainer is folded by the pleating machine. The pleat quantity, height, and depth determine the filtration area of the pleated filter. The wire mesh used in a pleated filter is often thinner and with fewer layers than ordinary wire mesh filters. Single-layer, double-layer, and three-layer sintered wire mesh are the most commonly used types. We fabricate and deliver to meet the orders globally. Our treasured clients can order from us their personalized, detailed filter Cartridge requirements, relying on specifications. sales@ubofilter.com , 86-18032153916

Minimum Order: 100

Starting up a new piping system or bringing equipment online after maintenance? It's a critical phase, but one often fraught with hidden dangers – namely, leftover debris. Welding slag, stray tools, wood fragments, rocks, and other construction remnants can wreak havoc if allowed to flow downstream. This is where temporary strainers become indispensable protectors. At YUBO Filtration Company, we specialize in designing and manufacturing the precise straining elements needed to ensure a smooth, safe startup. YUBO has the experience to design and build the straining element you need! Your fabricated Temporary strainer can be provided with specialty perforations and meshes, Dutch weave meshes, wedge wire screens, pleated straining elements, etc. What Are Temporary Strainers? A temporary strainer is a startup strainer, also known as a conical or basket strainer, and is installed in a system to remove unwanted debris from the process stream. They typically come in several shapes to suit different installation points, most commonly: Cone (Witches Hat) Strainers: Fit snugly between flanges. Basket Strainers: Offer a larger surface area for debris collection. Plate Strainers: Simple, flat screens for basic protection. temporary strainer hot sales Why Are Temporary Strainers So Crucial During Startup? Imagine the damage a stray piece of welding rod or a small rock could do if it slammed into a delicate flow meter sensor, lodged itself in a control valve seat, or got drawn into a pump impeller. The consequences range from inaccurate readings and component malfunction to catastrophic equipment failure and costly downtime. Temporary strainers act as the first line of defense, protecting vital and expensive equipment like: Pumps Flow Meters Control Valves Relief Valves Other sensitive instruments By capturing debris before it reaches these components, startup strainers ensure the system begins operation cleanly and safely. Once the system is flushed and running debris-free, these strainers are typically removed. Choosing the Right Temporary Strainers Choosing the Right Temporary Strainers: Materials and Design Selecting the appropriate temporary strainer depends heavily on the process fluid and operating conditions. Material compatibility is key to prevent corrosion or degradation. Common, reliable materials include: Stainless Steel: Grades like 304, 306, and 306L offer excellent corrosion resistance for a wide range of applications. Wedge Wire Screens (V-Wire): Provide robust construction with precise slot openings and resistance to clogging. Beyond the base material, the actual straining element design is critical. YUBO offers a wide array of options: Specialty Perforations: Custom hole sizes and patterns. Woven Meshes: Including fine Dutch weave meshes for specific particle retention. Pleated Elements: Maximize surface area within a compact space. Wedge Wire Screens: As mentioned, known for strength and precision. Need help determining the optimal perforation size, mesh count, or screen type for your specific needs? The YUBO team is ready to assist, ensuring you get the right level of filtration without unnecessary pressure drop. Beyond Temporary: Custom and Permanent Solutions While most startup strainers serve a short-term role, some situations require a permanent installation or a highly specialized design. Perhaps access is difficult for removal, or ongoing protection is deemed necessary. YUBO thrives on these challenges. Our in-house design and fabrication facilities allow us to rapidly create custom straining solutions tailored to unique applications. Whether you need a modified standard design or a completely bespoke strainer, we can meet demanding specifications and urgent timelines. Get Expert Guidance If you have questions about temporary strainers, need assistance selecting the right configuration, or require a custom-fabricated solution, contact YUBO Filtration Company today.

Minimum Order: 1 bags

Our coanda screens are also used and trusted in fisheries and conservation areas where there is no risk or harm caused to fish stocks. Coanda screen for Hydropower The most popular and effective way for the Coanda Intake Screen, also called a hydropower screen, is to use it for the Hydroelectric Plants – Hydropower energy. Coanda Water Screen prevents harmful materials and sediment from entering the intake process and provides clean water. Thus, turbine blades in hydropower plants can operate for longer without being damaged. Thus, the Coanda Intake Screen has operated for years with negligible maintenance and no moving parts. We can improve your electric generation efficiency with our high-capacity Coanda Intake Screen. Our Coanda Water Screen can be implemented in micro to large capacity hydropower plants with specialised designs that increase intake performance for the electric generation. high-capacity Coanda Intake Screen for Hydropower Main advantages of the Coanda Intake Screen in hydropower plants: 1. Sustainable energy production and increased output efficiency 2. Self-cleaning and no power requirement 3. Increased income with continuous water intake 4. Durable protection bars and negligible maintenance 5. Specialised design for high water intake performance 6. Increased hydro plant operating time, output,and efficiency. 7. Operational performance at low temperatures without freezing. Precision-manufactured separation technology & water intake, Coanda effect inlet screens Coanda screen is our company's range of precision-manufactured water treatment Coanda screens (water intake screens/inlet screens), exploiting the Coanda effect in combination with the proven separation technology of our wedge wire. Coanda Screens are a self-cleaning screen with no moving parts that has been successfully used for debris and fish exclusion in a wide range of applications across the world, including hydropower plant intakes, water conservation schemes, and irrigation programs. YUANLV is a manufacturer of Coanda Intake Screen for projects with a skilled and experienced engineering team. We are able to manufacture a project- specific Coanda Screen to satisfy your requirements. Our main objective is to give the best service for the utilization of the Coanda Screen for your application. water treatment Coanda screens for Hydropower Our Services Design and Manufacturing Installation Support Technical Support Coanda Engineering Troubleshooting Welcome to contact us if you need or are interested in the Coanda intake screen system. Contact us now! Email: admin@yuanlvfilter.com Mobile/Whats , App/WeChat: 86-18032153916

Minimum Order: 1 bags

In the world of industrial processing and manufacturing, Perforated Metal filters with high strength and deformation resistance perform well in holding and protecting fine filter mesh. They are widely used for filtration of air, liquid, oil, dust, glass, coal, or other chemicals, medicine, food, or plastic industries etc. No matter what the application is, YUBO will design and adjust it to fit clients’ needs. What is a Perforated Metal filter? Simply put, perforated metal is sheet metal that has been punched or stamped with a pattern of holes – round, square, hexagonal, or custom shapes. These holes aren't random; their size, pattern, pitch, and angle are precisely engineered to determine the crucial "open area," dictating flow rates and filtration capabilities. Why Choose Perforated Metal for Your Filtration Needs? Unmatched Strength & Durability: Perforated metal offers superior structural integrity and resistance to deformation, even under pressure. Optimal Support & Protection: It's the ideal material for supporting and safeguarding delicate fine filter meshes, extending their lifespan and performance. Versatile Applications: From air and liquid to oil, dust, chemicals, and food products, perforated metal handles it all. YUBO: Your Premier Partner for Perforated Metal Solutions As China's leading supplier, YUBO designs and customizes perforated metal filter products for a vast array of filtration and general industrial uses. We understand that one size rarely fits all, and our expertise lies in tailoring solutions to your specific requirements. Types of Perforated Metal Filters Perforated metal's adaptability allows for various forms, each suited to particular tasks: Perforated Metal Tubes: The workhorses of filtration. Ideal for coarse particle filtration and high-pressure applications like oil and water well drilling. Commonly used in filter strainers due to their simple structure and wide operational range. Perforated Metal Tubes hot sales Stainless Steel Pleated Filters Essential as support cores and protective sleeves for delicate filter elements like stainless steel pleated filters (often with round holes inside and square holes outside). Stainless Steel Pleated Filter tubes hot sales Spiral Welded Perforated Tubes: Made by winding and welding perforated metal bands, offering flexibility in diameter, excellent strength, and cost-effectiveness. Spiral Welded Perforated Tubes pipes export Perforated Metal Discs: Thin, finely holed discs (often etched) are found in applications like semi- automatic coffee machine filters. Thicker discs are crucial in extractors or filters, either supporting finer filter media or sintered with fine mesh to create robust sintered wire mesh discs, significantly boosting pressure resistance. Perforated Metal Discs hot sales Perforated Metal Filter Cones: Offering a larger filtration area than discs, these are excellent for use in strainer filters. Perforated Metal Filter Cones exporter Perforated Metal Baskets: Perfect for applications where solids need to be collected while liquids pass through, such as in winemaking and brewing. Perforated Metal Baskets exporter China More Applications While filtration and exhaust systems are primary applications, YUBO's perforated metal filter tubes and components are trusted across diverse sectors, including: Oil Filtration Hydraulic Filtration Drainage Systems Light Diffusion Food Processing Acoustical Dampening And many more!

Minimum Order: 10 long tons

In the vast and demanding world of the petroleum industry, efficiency, purity, and reliability are paramount. Among these vital components are wedge wire screens. These precision-engineered filter elements are a cornerstone of numerous critical processes, from the wellhead to the refinery, ensuring smoother operations, higher quality products, and enhanced equipment longevity. 1. Wedge wire screen tubes: Oil Well Sand Control Deep beneath the earth, the extraction of oil, gas, and water is often challenged by the presence of sand and other particulate matter. Wedge wire screens are extensively deployed in wellbores as a robust first line of defense. They act as a formidable barrier, preventing these abrasive particles from accompanying the produced fluids to the surface. This crucial function not only safeguards valuable downhole and surface equipment from erosion and damage but also significantly improves overall recovery efficiency by maintaining wellbore integrity and flow. Wedge wire screen tubes for Oil Well Sand Control 2. Petroleum Product Filtration In the complex journey from crude oil to finished petroleum products, maintaining purity is non-negotiable. Wedge wire filter elements play a pivotal role in the terminal filtration stages of various petroleum products. Whether it's gasoline, diesel, jet fuel, or lubricants, these screens meticulously remove residual impurities and contaminants, ensuring that the final products meet stringent quality specifications and deliver optimal performance. 3. Filtration in Petrochemical Processes The petrochemical sector, with its array of aggressive chemicals and intricate separation needs, they are adept at filtering acidic and alkaline chemical liquids, thanks to its robust construction and material options. Furthermore, they are instrumental in the recovery and filtration of organic solutions, such as alcohols, facilitating the effective separation and purification of valuable chemical substances, thereby optimizing yields and reducing waste. 4. Injection and Produced Water Treatment Water plays a critical role in petroleum operations, both in enhanced oil recovery (EOR) and as a byproduct of production. Water Injection Systems: In EOR and water drive operations, wedge wire screens serve as essential filtration elements, removing solid particles and impurities from injected water. This prevents wellbore plugging and ensures efficient sweep of oil from the reservoir. Produced Water Treatment: The water extracted alongside oil and gas (produced water) requires careful treatment. Wedge wire screens are key to effectively separating oil and solids from this water before it's disposed of or reinjected, ensuring environmental compliance and maintaining the overall efficiency of the production system. 5. Support in Hydrocyclones Hydrocyclones are widely used for processes like oil-water separation or desanding produced water. Wedge wire screens often serve as a robust internal support structure within these hydrocyclones. Their precise construction helps optimize flow dynamics, thereby facilitating more efficient liquid- liquid or liquid-solid separation. The wedge wire screens' Advantage in the oil industry: 1. Non-Clogging and High Permeability: The V-shaped (wedge) wire profile, welded to support rods, creates continuous slots that widen inwardly. This design minimizes clogging points and promotes a self-cleaning effect, ensuring high and consistent permeability. This makes them exceptionally effective in solid-liquid separation processes. 2. Robust and Reliable: The full-welding process guarantees the screen's continuous integrity and forms precise, uniform slot openings. This structural strength allows them to maintain stable performance even under demanding, high-pressure environments, ensuring longevity and reliability. Versatile Applications: Typical Wedge Wire Screen Types The adaptability of wedge wire technology is evident in its various forms, including (but not limited to): Support Grids (e.g., for catalyst beds) Reactor Internals (e.g., outlet baskets, distributor laterals) Reactor Housings Ion Exchange Screen Nozzles / Laterals Candle Filter Strainers In Conclusion, An Indispensable Partner in Petroleum Operations From the depths of oil wells to the intricacies of refining and chemical processing, wedge wire filter elements are more than just components; they are critical enablers of efficiency, quality, and reliability. Their specialized structure and superior filtration performance make them an indispensable asset in oil and natural gas extraction, as well as in the manufacturing of chemical products. YUBO readily services and supports a global market with a consistent high level of wedge wire products and total customer commitment, from point of initial wedge wire products enquiries, to completion of projects, through to spares and after-sales wedge wire products services. Choose wedge wire screen products, choose China Factory. sales@uboscreen.com +86 180 3215 3916

Minimum Order: 1 bags

What is Wedge Wire Screen? Wedge wire, also known as profile wire or V-wire, is the basis of screening products. Unlike perforated plate or woven wire, wedgewire screens offer a 2- point particle contact and slot openings that widen in the flow direction so that particles are less likely to plug the screen. A wedge wire filter is a heavy-duty filter device with V-shaped wires welded to support rods to form a sturdy screen with fine slot openings. It is designed to remove solids from liquids or gases and operate at high flow rates. Its wedge-shaped profile inhibits particle clogging and guarantees consistent functionality, even in high-pressure or abrasive conditions. The filters can be customized in slot size, shape, and material, making them suitable for a wide range of industrial processes. Common Applications Wedge wire filters are commonly utilized in process filtration and water treatment plants (e.g., for intake screening, backwash systems). They are used in oil and gas production, where they separate sand from crude oil, and in chemical processing, where they recover catalyst. In agriculture, they are used for irrigation filtration, and in the food and beverage industries, they are essential for starch extraction and juice clarification. Its corrosion-resistant versions are critical for desalination pre-treatment in marine settings. Benefits Compared to Other Filters Compared to mesh or perforated plate filters, wedge wire designs provide a higher mechanical strength and longer service life, as much as 20 years in aggressive environments. In high sediment applications, their self-cleaning mechanism virtually eliminates the need for maintenance about 30-50% of the time. Wedge Wire Filters Versus Other Filtration Methods Mesh Filters vs Wedge Wire Wedge wire vs mesh filters: filtering performance differences and design considerations. Wedge wire filters are essentially V-shaped wires welded on the support profiles to achieve a specific slot opening, which does not accumulate particles. Filters made of interleaved wire mesh produce a finer filter but are prone to clogging and deformation under pressure. Wedge wire, with its open surface area, is capable of handling upward of 40% higher flow rates in water treatment applications than mesh can. All in all, wedge wire constructs can face pressures of over 150 PSI compared to mesh filters, which get damaged above 80 PSI. Mining industries, for example, favour wedge wire to filter heavily viscous slurries, while mesh is popular in laboratory environments, enabling sub- micron particle capture. Wedge Wire vs Sintered Filters Sintered filters provide micron-level filtration by using fused metal or plastic particles to form porous barriers. But their uneven pore structures restrict flow rates from being uniform and make mechanical cleaning a challenge. The uniform slot size of wedge wire filters allows easy backwashing and maintenance. Corrosive fluids can lead to the degradation of sintered filters, but stainless steel construction enables wedge wire to withstand the impact of such environments over a long time. Wedge wire retains structural integrity at temperatures above 900°F for high-temperature applications like pyrolysis, while sintered filters begin to crack above 600°F. While the former is used for pharmaceutical gas filtering, the latter prevails in demanding applications where they need durability and reusability. Wedge Wire vs Perforated Filter Perforated filtration elements are designed for sanitary applications where 3-A certification is required and when larger particles and solids must be captured to prevent damage to downstream equipment. Perforated elements are also ideal when seeking to strain finer particles by incorporating filter media or mesh overlays. Long story short, don't go it alone! Contact our filtration experts for assistance with your application. We are happy to assist your businesses. sales@ubofilter.com 86-1 , 8032153916

Minimum Order: 1 bags

While traditional woven wire screens have served the mining industry well, operations facing intense wear, frequent replacements, or challenging materials need a more robust solution. Engineered screen media, specifically Rubber and Polyurethane (PU) screen panels, offer superior performance in handling abrasive and heavy materials compared to standard wire mesh. Both are exceptional materials, but understanding their distinct advantages is crucial for selecting the optimal mining screen media that drives productivity and profitability for your unique operation. Choosing the right screening media goes beyond just the material. To maximize your investment and operational efficiency, consider these vital aspects: Holistic Operational Assessment: Dive deep into your mining process. Pinpoint the specific challenges hindering production or impacting your bottom line. Is it screen lifespan, throughput limitations, or material handling issues? Identifying these bottlenecks is the first step towards finding the right solution. Material Matching & Expert Consultation: The nature of the material being screened – its size, abrasiveness, shape, and moisture content – is critical. Partner with a reputable screening media supplier. Their expertise is invaluable in matching the ideal screen material (rubber or polyurethane) to your specific application requirements. Proper Installation & Maintenance: Even the most advanced screen media requires correct installation and consistent maintenance to deliver peak performance and longevity. Ensure your team understands and follows best practices to get the most out of your investment. Look to the rubber screen when screening larger materials: Rubber screen media might be your superior choice when your operation deals with significantly large material (over 12 inches) or requires screen openings larger than 4 inches Thickness & Durability: Rubber screens can be manufactured much thicker than polyurethane, providing exceptional durability. Impact & Abrasion Resistance: This thickness translates directly into superior resistance against heavy impacts (like material dropped from height) and harsh abrasion. Noise Reduction: Thicker rubber naturally dampens noise levels during operation. Versatility: Rubber performs excellently in both wet and dry screening applications and is ideal for heavy-duty tasks like pre-screening or scalping. Efficiency: Like PU, rubber screens often feature tapered (conical) apertures, promoting faster material passage and reducing plugging potential. Ease of Installation: Generally straightforward to install, minimizing downtime. Polyurethane screen helps prevent clogging Are irregularly shaped particles causing frustrating aperture blockages (clogging)? Or are fine, sticky materials blinding your screens and slowing down production? Polyurethane screens excel in these scenarios: Superior Anti-Clogging: Polyurethane possesses a naturally low coefficient of friction (it's slippery!), which is further enhanced by water. This inherent slickness allows most materials, even awkwardly shaped ones, to flow through freely. Reduced Blinding: Polyurethane's unique flexibility is key. The screen surface can flex subtly under load, actively dislodging fine, sticky particles that would otherwise build up and block the openings (blinding). This keeps the screen open and operating efficiently. Polyurethane screen for quarrying and mining Which Mining Screen Media is Right for Your Project? Choosing between robust Rubber and versatile Polyurethane depends entirely on your specific operational challenges and material characteristics. Making the right choice means boosting efficiency, reducing downtime, and improving your overall profitability. Ready to find the perfect screening solution? Contact us today! Our experts can help analyze your needs and provide the optimal, high- performance screening media tailored for your projects.

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With a very strong, smooth welding surface and resistant to clogging, wedge wire candle tube filter elements are ideal for mechanical filtration and separation of liquids and solids. Wedge wire screen candle filter tubes are commonly used as screening components in a variety of industries to provide screening and filtration of solids or liquids. Wedge wire screen tubes are constructed of V-shaped wires and support rods. These screen tubes are used in a variety of applications, including water treatment,the oil and gas industry, food and beverage production, mining, and environmental protection. Our dedicated engineering team offers a comprehensive customization service for wedge wire screen candle filter elements, supporting customized tube diameters, slot spacing, and ports to suit different applications. Our products are manufactured to industry standards, and your screen tube filter needs will be met. Flow Direction We offer 4 types of wedge wire screen tubes with different material flow directions and filament winding methods. We expect you to find the type of tube that matches your equipment: FOTI: From outside to inside FITO: From inside to outside Radial Slots: Slots oriented along the screen diameter in a parallel fashion Axial Slots: Slot oriented along the screen length in a parallel fashion

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Profile Wire, or wedge wire, allows high precision and efficiency in screening applications. The wedge shape of the Profile Wire provides a large opening for material to flow between the wires. In countless industrial, agricultural, and architectural applications, effective screening and separation are critical. Traditional methods like wire mesh, perforated plates, or filter cloths often fall short, plagued by issues like clogging, low flow rates, and frequent replacement needs. If you're looking for a smarter, more robust solution, it's time to explore the Profile Wire Screens, also known widely as Wedge Wire or V-Wire Screens. What is Profile Wire? Profile wire screen, also called V wire screen, as the name suggests, is made by resistance welding V-shaped metal wire to the support rod; it has a smoother surface. From a structural point of view, this enables the V-wire screen to prevent clogging and make it have higher strength. Therefore, the profile wire screen has higher strength and durability than traditional wire mesh, porous plate, or filter cloth filters. According to the use environment and materials, it can be used for almost life without replacement, thereby reducing operating costs. Profile Wire Screen Plate hot sales The genius of the profile wire screen lies in its geometry: The V-Shape Advantage: The tapered "V" shape creates a narrow contact point on the screen's surface but immediately widens inwardly. This design allows particles smaller than the slot opening to pass through easily with minimal contact. Continuous Slots: Unlike woven mesh or perforated plates, the slots run continuously along the screen's length or width, offering a significantly larger open area for efficient material flow. Robust Welded Structure: Resistance welding fuses the V-wires and support rods into a single, incredibly strong and rigid unit. Unpacking the Key Features and Tangible Benefits This unique construction translates directly into significant operational advantages: Exceptional Screening Efficiency & Precision: The large, uninterrupted open area created by the profile wires dramatically increases throughput. Material flows freely, allowing for faster processing and highly accurate sizing or separation based on the precise slot openings. Superior Non-Clogging Performance: This is where profile wire truly shines. The V-shaped slots minimize the risk of near-size particles getting stuck (pegging) or fine materials blocking the openings (blinding). As material flows, the widening gap encourages particles to clear, leading to a virtually self-cleaning effect and consistent performance with minimal downtime. Unmatched Strength and Durability: Compared to conventional screening media, the welded structure of profile wire screens offers vastly superior strength and rigidity. They can withstand demanding conditions, heavy loads, and abrasive materials far better than woven mesh or filter cloths. Extended Service Life & Reduced Costs: Built to last, profile wire screens often provide service for extended periods, sometimes considered nearly lifetime components, depending on the application and material choice. This longevity drastically reduces replacement frequency, maintenance needs, and overall operating costs, delivering significant long-term savings. Smooth Surface for Optimal Flow: The smooth operational surface minimizes friction and allows materials (solids or liquids) to move across and through the screen with less resistance, further boosting efficiency. Profile V Wire Screen Plate Exporter Diverse Applications: Where Profile Wire Excels The versatility and high performance of profile wire screens make them the ideal choice across a wide spectrum of industries and applications: Mineral Processing: Ideal for vibrating screen decks, dewatering screens, and classifying minerals due to durability and efficiency. Water Treatment & Intake: Used extensively for surface water intake screens, preventing debris entry while ensuring high flow rates. Critical for fish diversion screen panels and hatchery screens, protecting aquatic life while maintaining water flow. Food & Beverage Processing: Suitable for cross-flow sieves, filtration, dewatering, and drying applications (like flooring for malt kilns, germination beds, and grain drying) – often available in food-grade stainless steel. Chemical & Petrochemical: Used in reactor internals, catalyst support grids, and various filtration processes. Pulp & Paper: Effective in pulp screening and water straining applications. Architecture & Design: Utilized for decorative grilles, flooring, facade elements, and custom screening solutions where both function and aesthetics matter. The Smart Choice for Modern Screening Needs If your operation demands high efficiency, precise separation, minimal downtime, and long-term value, profile wire (wedge wire) screens present a compelling solution. Their unique V-wire construction tackles the inherent weaknesses of traditional screening methods, offering unparalleled performance in flow rates, anti-clogging capabilities, and structural integrity.

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