Chemicals & Plastics

Primary Functions and Mechanisms in Resin Processing Exceptional Lubricating Properties Internal Lubrication: OPE wax molecules permeate between resin macromolecular chains, weakening intermolecular forces and reducing melt viscosity. This facilitates easier plasticisation during processing, minimises friction- induced heat generation, enhances production efficiency, and lowers equipment energy consumption. External Lubrication: OPE wax migrates to the interface between the melt and processing equipment, forming a lubricating film that prevents melt adhesion. This is crucial for preventing material ‘screw clogging’, improving demoulding properties, and enhancing the surface finish of the final product. Superior dispersing action The polar nature of OPE wax enables it to better wet and encapsulate solid particles such as pigments and fillers. Acting as a dispersant, it effectively prevents agglomeration of these particles, ensuring uniform dispersion within the resin matrix. This not only enhances colour strength and opacity but also improves the mechanical properties and visual uniformity of the finished product.

Polyethylene wax serves as a commonly employed external lubricant in PVC product processing, primarily functioning to enhance processing fluidity, prevent melt adhesion to equipment, and improve the surface finish of the finished product. Lubrication: During PVC processing operations (such as extrusion, calendering, and injection moulding), polyethylene wax forms a lubricating film at the interface between the melt and metal equipment, reducing friction and preventing adhesion. Promoting plasticisation: Working in conjunction with internal lubricants, it regulates plasticisation rates to prevent over-plasticisation or insufficient plasticisation. Improving demoulding: Enhances the ease with which products release from moulds, reducing defects. Surface modification: Enhances product surface gloss while minimising surface imperfections such as fish eyes and flow marks. Synergistic stabilisation: Works in tandem with PVC thermal stabilisers to enhance thermal stability.

Microcrystalline wax is suitable for use as an insulating material, primarily due to the following characteristics: Superior electrical insulation: Possesses an extremely high resistivity, effectively preventing current flow, coupled with high dielectric strength. Outstanding moisture resistance and sealing properties: Features a dense structure and strong hydrophobicity, effectively isolating moisture and corrosive gases to prevent performance degradation caused by dampness. Good filling and encapsulation properties: exhibits high viscosity when molten with strong adhesion, enabling penetration and filling of minute voids between coils and components. Eliminates air bubbles to form a uniform, seamless insulating seal. Chemical stability and ageing resistance: possesses stable composition, withstanding oxidation and acid-alkali corrosion, ensuring extended service life.

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Micronized wax serves as a crucial processing aid and performance modifier in PVC processing, primarily functioning as an external lubricant and surface modifier. Exceptional external lubrication properties: Reduces friction: Forms a lubricating film between the PVC melt and the metal surfaces of processing equipment, effectively lowering frictional resistance. Prevents adhesion: Inhibits melt adhesion to screws and moulds, ensuring continuous and stable production. Reduces energy consumption: Minimises mechanical shear and friction-induced heat generation, lowering main drive current and conserving energy. Enhanced surface properties of finished products: Improved surface finish: Produces smoother, glossier surfaces with superior tactile quality. Scratch resistance and anti-adhesion: Forms a wax film on product surfaces, enhancing scratch resistance and preventing adhesion during stacking or winding. Enhanced slip properties: Significantly reduces surface friction coefficients for soft products like films and sheets, improving slip characteristics.

During pigment processing, micro-wax effectively enhances pigment flowability and dispersion stability, preventing sedimentation, caking or agglomeration of pigment particles during storage or processing. This ensures uniform colour and stable performance in end products such as coatings, inks and plastics. Its specific functions are manifested in the following aspects: Enhancing dispersibility: Micronised wax's fine particles coat the pigment surface, reducing interparticle attraction and facilitating uniform dispersion within the matrix. ‌Improved processing performance: Acting as a lubricant, it reduces friction between pigments and processing equipment (such as extruders and mixers), lowering energy consumption and enhancing production efficiency.‌ ‌Enhanced end-product properties: In coatings and inks, micro-wax synergises with pigments to significantly improve coating abrasion resistance, scratch resistance, and surface gloss.‌