Machinery & Parts

Induction elbow is a hot forming process to produce elbows of pipeline.  the IGBT Induction Heating technology is the cost-effective way for hot forming of elbow. TY Induction provides a full line of induction elbow forming equipment for every budget. A complete sets of induction machine includes induction heating system, cooling system, hydraulic bending machinery, infrared thermometer and PLC control system with friendly HMI. The forming process is continuous and automated and uses inductors to progressively heat mandrel. Induction elbow equipment involves Industries such as Petrochemical, Oil and Gas, Chemical, Construction (airport, bridge, subway), Shipbuilding, Infrastructure and Power Generation, etc. Induction Elbow Making Machine Features ● Can bend pipes and beams in different material: Carbon & Alloy steel, Stainless steel ● Can bend different type of pipes: Seamless pipe & Welded pipe ● Pipe heated uniformly by Induction Machine brings Good Quality of the bends: Very less Distortion, very less Wall Reduction and good quality. ● Pipe heated fast by Induction Machine brings High Efficiency, Low operating cost and low energy consumption ● Can be operated in Auto & Manual mode ● Whole machine is controlled by PLC with touch panel.  Speed can be monitored on the control station. ● Infrared Thermometer controls heating temperature and can Record ● Central Control station control induction heating, hydraulic system and speed, heating current, oil pressure, speed can be inspected on the control station. ● Hydraulic control for pipe pushing, pipe clamping, clamper open and close. ● Equipped with infrared thermometer to inspect heating temperature. Work with TY INDUCTION for induction heating systems that redefine efficiency, precision, and durability across diverse industries. Experience the future of bending solutions tailored to your unique needs.

Minimum Order: 1 bags

This Long Bar Hardening and Tempering Heat Treatment is designed for steel bars with a diameter of M8-M30. It uses a Dual-Channel Induction Power Supply System (two independent power supplies for Hardening and Tempering) to achieve high- intensity heat treatment process to ensure that the material strength grade reaches the 12.9 standard. This line mainly consists of items such as IGBT Induction Heaters and Induction Coils, Cooling System, Mechanical System, Automation and Temperature Measurement. Specification Bar Diameter M8-M30 Bar length 3000mm to 6000mm Hardening Temperature 850℃ to 900℃ Tempering Temperature 250℃ to 600℃ Maximum Production Rate  500kg/hour Straightness 0.004mm/m Bar material Carbon steels, special alloyed steel

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TY Induction offers a comprehensive Induction Heat Treatment Turnkey Project for marine chains and mining chains. This advanced solution is designed to enhance the durability and strength of these critical components, ensuring their optimal performance in harsh industrial environments. The Induction Heat Treatment Turnkey Project includes following key components: ●Four IGBT induction heaters: These high-efficiency heaters are essential for precise and rapid heating of the chains. ●Siemens PLC controlled mechanical drive system: Ensures accurate and reliable operation of the entire heat treatment process. ●Three water cooling systems: Provide effective cooling to maintain the desired temperature during the heat treatment process. ●Four infrared thermometers: Monitor the temperature of the chains in real- time to ensure consistent and accurate heating. ●14 pieces of induction furnaces: Designed to accommodate chains of various diameters and materials. ●Three quenching tanks: Used for the quenching process to achieve the required hardness and wear resistance. ●A main control cabinet: Centralized control of all the components for easy operation and monitoring.

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Billets  range from  Φ25 to Φ150 and temperature range from 900℃ to 1300 ℃ can be performed by this induction heating line.  Induction heating is widely used to heat metals prior to hot forming by forging. Progressive multistage horizontal heating is popular for small- and medium-size billets (usually less than 150 mm in diameter) TY Induction Billet Heating Systems for Forging enables today’s forging plants to heat up rapidly material while ensuring uniform temperature and high efficiency. TY Induction can offer a complete  Billet Total Heating Induction Equipment with full-automatic or Semi-automatic material handling machine, water cooling system and temperature control.  TY Induction Power Supplies use IGBT technology and LC series resonant circuit. 100% launch up under any load conditions and 24 hours operation. Self-Diagnostics with Fault LED’s & Alarm Indicator. 

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The Advanced Auto Induction Forging system for Transmission Gears is a state- of-the-art solution designed to enhance production efficiency and quality. It features a 1000kw induction power supply based on IGBT technology, ensuring robust and reliable performance. Minimal Installation and Operating Space This system boasts an integrated design that combines the induction power supply with inductors of three different sizes. This compact configuration minimizes the installation and operating space required, making it an ideal choice for facilities with limited floor space. Quick Setup and Changeover Designed for efficiency, the automatic induction forging equipment allows for quick and automatic switching between three different sizes of inductors. This capability enables rapid setup and changeover, significantly reducing downtime and enhancing the production of transmission gears. This feature is particularly crucial for automotive manufacturers who need to meet tight production deadlines and demand fast turnaround times. Precise Temperature Control The system incorporates an infrared thermometer that enables precise temperature control. The controller classifies the workpiece into three categories: qualified, high temperature, and low temperature, based on the detected temperature. A cylinder then sorts the workpiece into different channels, ensuring that every processed workpiece meets the quality standards. This level of control prevents overheating and ensures that the gears are forged with optimal metallurgical properties. Customized Heating Profiles The auto induction forging machine can be programmed to follow customized heating profiles, tailored to the specific requirements of the transmission gears being forged. This flexibility allows for the production of gears with varying shapes, sizes, and materials, all while maintaining a high level of precision and quality. Energy Efficiency Designed with sustainability in mind, the auto induction forging furnace is highly energy-efficient. By utilizing electromagnetic induction for heating, it consumes less energy compared to traditional heating methods. This not only helps manufacturers reduce their carbon footprint but also lowers their operating costs, making it an environmentally friendly and cost-effective option for forging transmission gears.

Minimum Order: 1 bags

Main parameters of YZH WHC1030 Rockbreaker System: Model No. WHC1030 Boom weight(without hammer) 8715KG Max.Horizontal Working radius 12606MM Max.vertical working radius 10256MM Min.vertical working radius 2898MM Max.Height 7200MM The Features of  YZH WHC1030 Rockbreaker System: Powerful Crushing Capability: Equipped with a high-quality hydraulic breaker delivering strong impact force, effectively breaking rocks and materials of various hardness levels. The robust arm beam structure is constructed from rectangular steel, utilizing large-diameter cylinders and reinforced pins to ensure the mechanical arm possesses formidable crushing power. Flexible Operational Performance: Swing angles reach up to 170°/360°, offering a wide working range for operations in larger spaces. The rotating mount incorporates high-speed low-altitude gearing and responsive braking systems, enabling rapid, precise, and accurate equipment reactions. Intelligent Control System: Utilizes flexible control for precise positioning. Features video monitoring + remote control functionality with diverse operation modes, achieving control distances of 10-20km. Equipped with high-protection controllers for multi-parameter integration. High Adaptability: Compatible with various front-end tools like hydraulic lotus claws and hydraulic cutters for multi-functional operation. Modular design rapidly adapts to diverse customer requirements, enabling long-term operation in harsh environments including corrosion, explosion-proof zones, and high altitudes. The  Benefits of  YZH WHC1030 Rockbreaker System: Energy Efficiency & Environmental Protection: Utilizes electro-hydraulic drive with clean, energy-efficient motor operation. Energy costs reduced by over 60% compared to traditional diesel equipment, with zero emissions meeting environmental standards. Safety and Reliability: Intelligent control enables remote operation, eliminating worker exposure to hazardous environments and enhancing workplace safety while reducing risks. A high-performance shock absorption system minimizes impact loads on the machine and foundation. New simulation-optimized design ensures rational layout, high safety factors, and uninterrupted operation. Low Operating Costs: Maintenance expenses are minimal, with failure rates reduced by 85% compared to conventional diesel equipment. It minimizes crusher wear, ensuring healthier operation and extended service life. Additionally, fuel consumption is only one-sixth that of excavators with equivalent power output. High Production Efficiency: Significantly reduces downtime caused by material jams, enhancing overall production line efficiency. It also boosts the output of primary crushers by up to 20%, increasing production capacity. The Application of  YZH WHC1030 Rockbreaker System: Shen Dong Coal Customized Robotic Arm: Shen Dong Coal Group's fixed crushing robotic arm employs electro-hydraulic control for intelligent remote operation. Its one-touch extension/retraction functionality enables convenient and safe crushing, supporting Shen Dong Coal's goal of establishing a world-class benchmark in the coal industry. Multiple Custom Orders from Hongshi Cement Group: Hongshi Cement Group has repeatedly customized Yuanzhengxing fixed excavation robotic arms for crushing operations in cement production. This has enhanced safety, productivity, and profitability in crushing tasks while significantly improving the construction environment under special working conditions.

Minimum Order: 1 bags

An effective double-cushion hydraulic system with a floating adapter offers high productivity and superior drilling steel economy. A robust stepless variable and reversible rotary motor ensure high torque and excellent speed control. Productivity is further improved and downtime reduced thanks to lubricated and pressurized contact surfaces and side bolts, along with separate lubrication for the front headstock and driver.

YZH WHC970 Rockbreaker System is a high-performance equipment that integrates mechanical, electronic, and hydraulic technologies. Main parameters of YZH WHC970 Rockbreaker System: Model No. WHC970 Boom weight(without hammer) 8504KG Max.Horizontal Working radius 11925MM Max.vertical working radius 9605MM Min.vertical working radius 2485MM Max.Height 6858MM The Features of  YZH WHC970 Rockbreaker System: ·Sturdy structure and powerful power: The main structural components of the equipment are welded with high-strength manganese steel, which can withstand strong impacts and loads. The core power comes from a hydraulic station with a power range of 30-75kw, which drives the hydraulic breaker to complete strong crushing. ·Flexible control and intelligent control: Provides two modes of cabin control and remote control, with a remote control distance of up to 10-20km. Some models are also equipped with video surveillance systems to achieve remote visual operation. ·Wide working range and multifunctional accessories: The horizontal extension range of the working arm is usually between 4880-20400mm, and the swing angle can reach 170 ° to 360 °. By quickly replacing the connector, various hydraulic tool heads such as breaking hammers, breaking pliers, hydraulic shears, and digging buckets can be equipped, achieving multi-purpose use of one machine. ·Strong environmental adaptability: Adopting a sealed structure and special design (such as optional high and low temperature automatic temperature control device), it can work stably in harsh environments such as high dust, low temperature, high altitude, underground mines, and high temperature in steel plants. The  Benefits of  YZH WHC970 Rockbreaker System: ·High efficiency, energy saving, and good economy: Using electric motor drive, the energy consumption cost is said to be reduced by more than 50% compared to traditional diesel equipment, and the hourly electricity cost is about 10-20 yuan. ·Safe, reliable, and easy to maintain: Remote control operation keeps workers away from dangerous areas. The equipment adopts a high-performance shock absorption system to reduce impact loads. The core components are selected from international brands, which reduces the failure rate by more than 80% compared to traditional equipment. ·High degree of intelligence: adopting a flexible control system, precise fixed-point positioning can be achieved. Equipped with a high protection level controller, supporting multi parameter fusion. ·The environmental advantages are obvious: electric drive achieves zero on- site emissions, and the equipment operates with low noise. The Application of  YZH WHC970 Rockbreaker System: YZH WHC970 Rockbreaker System is widely used in multiple industrial fields: ·Mining field: Used for crushing machine feed ports, chute heads, and grid screens in open-pit or underground mines, to handle large ore blockages. ·Metallurgical casting: used for shell making, brick removal, unpacking treatment of various mobile steel ladles, as well as slag cleaning of metallurgical furnaces. ·Sand and gravel aggregates and building materials: Installed next to the crushing station in the sand and gravel aggregate yard, processing large stones to ensure smooth production. ·Other industrial environments, such as cement plants, chemical plants, power plants, ports, and docks, require the handling of large materials. In terms of typical customer cases, the mechanical arm equipment of YZH brand has been promoted and applied in dozens of large state-owned enterprises such as China National Chemical Corporation, China Gold Group, Jinchuan Group, and Ansteel Group.

Minimum Order: 1 bags

Both ends of the one clamping are processed at the same time, the automobile torsion beam milling machine with 1250-1550 mm workpiece length is suitable for milling the left and right wheel hub mounting surfaces of automobile rear torsion beam welding assembly. Automatic fixture, high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM X8220125 Workpiece Length Scope, mm 1250-1550 Toe-in Adjustment(one side), ° ±3 Toe-out Adjustment(one side), ° ±3 For more details please click here

Both ends of the one clamping are processed at the same time, the joint cross machine with 100-300 mm workpiece length is suitable for milling face, turning outer circle and drilling center hole of joint cross, or boring and drilling center hole of link lock. High coaxiality, high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM CZ821030 TZ820510 Clamping Diameter Scope, mm Ø15-Ø60 - Boring Diameter Scope, mm - Ø25-Ø50 Workpiece Length Scope, mm 100-300 100 Expangding Travel, mm 20 -

Break cam milling machine can precision milling cam diameter of 250 mm, which is suitable for milling automobile brake camshaft, textile cam and peripheral curve parts. Automatic program generation, high precision and high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM CM0525 Max Clamping Diameter, mm Ø50 Max Workpiece Length, mm 1000 Max Cam Diameter, mm Ø250

Both ends of the one clamping are processed at the same time, the vertical facing and centering machine with 100-500 mm workpiece length is suitable for milling, chariot, drilling center hole, drilling, tapping, boring, reaming, grooving package of all kinds of slender, irregular and stepped parts. High coaxiality, high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM VZ820550 Clamping Diameter Scope, mm Ø15-Ø50 Workpiece Length Scope, mm 100-500 Max Center Drilling Clamping Diameter, mm Ø16 Max Milling Amount(One Side), mm 4 Vertical Facing and Centering Machines are commonly used in industries such as metalworking, where precision and smooth surfaces are essential. They are often used for tasks like preparing the ends of shafts or other cylindrical components for further machining, assembly, or inspection. The specific design and capabilities of these machines can vary, but their primary functions remain consistent in terms of facing and centering workpieces. They can be operated manually or using computer numerical control (CNC) systems for greater precision and automation.

Provide a complete solution for cylindrical and end face grinding of shaft and disc parts, it can carry with truss or joint robot and automatical line. Cylindrical grinding machine is a kind of grinding machine used to reshape the exterior of objects. Cylindrical grinders can process various shapes, but the object must have a central axis of rotation. This includes, but is not limited to, shapes such as cylinders, ellipses, cams, or crankshafts. The hydrostatic guide rail and hydrostatic spindle form the basis of the high-precision cylindrical grinding machine series. They can be equipped with automation and are especially suitable for processing workshops and manufacturing. Technical Parameters ITEM MA2060 MP2060 Max Tow Centre Distance, mm 600 600 Max Table Rotate Diameter, mm Ø400 Ø400 Max Loading, kg 80 80 Max Workpiece Diameter, mm Ø190 Ø190

7 ton Mining Trolley Locomotive for Copper Mine The model has two kinds of working rated voltage:250v and 550V. It applies primary driving way, speed control of IGBT chopping wave type or resistor type or VF type. Main fetures include:short wheel base, high stiffness of vehicle body, and good shockproof performance. The braking type is mechanical or electric braking. Both mechanical braking and electric brking have safe and reliable effect. Adhesive / total weight (t) : 7 ton Track gauge (mm) : 600.762.900 Traction (KN) : 13.05 15.09 Max. Traction (KN) : 17.2 Speed(km/h) : 11 Power (KW) : 21X2 24X2 Dimensions Length(mm) : 4550 Width(mm) : 1050,1212or 1350 Height(mm) : 1600 Wheelbase (mm) : 1100 Wheel diameter (mm) : 680 Min Curve radius (m) : 7 Controller : Resistencia or IGBT Braking method : Mechanical Advantages of our product 1.Using high-quality steel plates, special rust removal process make sure it more anti-corrosion and suitable for harsh mining environment. 2. Producing motors ourselves, using high lever insulation material and pure copper, ensure the powerful traction force, and suitable for harsh mining environment. 3.Gear anastomosis surface to reach more than 80%, which is far more exceeding the standard. 4.Professionally designed and adjusted frame ensure safe driving and avoids falling off rails. 5.A variety of braking methods can be choose, air brake, hydraulic brake, electric brake, mechanical brake to ensure the safety drive. 6. 40 years richful experience with the ability to design and make customized product according to your requirements. 7. Proving factory online-visiting Factory Test Mining Locomotive test 1.Before Running the locomotive,carry out gear debugging, lighting, gear, and brake adjustment etc.To ensure the normal operation of the locomotive. 2.Carry out a tensile test before leaving the factory to ensure the load performance of the locomotive meets the standard. Our design standards generally exceed the national standard by 10%-20%. 3.Carry out different type running test before leaving the factory to ensure the performance and normal operation of the whole locomotive. It can adapt to various harsh conditions under simulated working conditions. Motor test The motor has to go through many inspection procedures before leaving the factory, and each motor has to be carried out with load running experiments. Explosion-proof motors are carried out with water pressure test. All the test of motor is to ensure that can adapt to harsh working conditions.

Minimum Order: 1 bags