Machinery & Parts

Billets  range from  Φ25 to Φ150 and temperature range from 900℃ to 1300 ℃ can be performed by this induction heating line.  Induction heating is widely used to heat metals prior to hot forming by forging. Progressive multistage horizontal heating is popular for small- and medium-size billets (usually less than 150 mm in diameter) TY Induction Billet Heating Systems for Forging enables today’s forging plants to heat up rapidly material while ensuring uniform temperature and high efficiency. TY Induction can offer a complete  Billet Total Heating Induction Equipment with full-automatic or Semi-automatic material handling machine, water cooling system and temperature control.  TY Induction Power Supplies use IGBT technology and LC series resonant circuit. 100% launch up under any load conditions and 24 hours operation. Self-Diagnostics with Fault LED’s & Alarm Indicator. 

Minimum Order: 1 bags

The Advanced Auto Induction Forging system for Transmission Gears is a state- of-the-art solution designed to enhance production efficiency and quality. It features a 1000kw induction power supply based on IGBT technology, ensuring robust and reliable performance. Minimal Installation and Operating Space This system boasts an integrated design that combines the induction power supply with inductors of three different sizes. This compact configuration minimizes the installation and operating space required, making it an ideal choice for facilities with limited floor space. Quick Setup and Changeover Designed for efficiency, the automatic induction forging equipment allows for quick and automatic switching between three different sizes of inductors. This capability enables rapid setup and changeover, significantly reducing downtime and enhancing the production of transmission gears. This feature is particularly crucial for automotive manufacturers who need to meet tight production deadlines and demand fast turnaround times. Precise Temperature Control The system incorporates an infrared thermometer that enables precise temperature control. The controller classifies the workpiece into three categories: qualified, high temperature, and low temperature, based on the detected temperature. A cylinder then sorts the workpiece into different channels, ensuring that every processed workpiece meets the quality standards. This level of control prevents overheating and ensures that the gears are forged with optimal metallurgical properties. Customized Heating Profiles The auto induction forging machine can be programmed to follow customized heating profiles, tailored to the specific requirements of the transmission gears being forged. This flexibility allows for the production of gears with varying shapes, sizes, and materials, all while maintaining a high level of precision and quality. Energy Efficiency Designed with sustainability in mind, the auto induction forging furnace is highly energy-efficient. By utilizing electromagnetic induction for heating, it consumes less energy compared to traditional heating methods. This not only helps manufacturers reduce their carbon footprint but also lowers their operating costs, making it an environmentally friendly and cost-effective option for forging transmission gears.

Minimum Order: 1 bags

Main parameters of YZH WHC1030 Rockbreaker System: Model No. WHC1030 Boom weight(without hammer) 8715KG Max.Horizontal Working radius 12606MM Max.vertical working radius 10256MM Min.vertical working radius 2898MM Max.Height 7200MM The Features of  YZH WHC1030 Rockbreaker System: Powerful Crushing Capability: Equipped with a high-quality hydraulic breaker delivering strong impact force, effectively breaking rocks and materials of various hardness levels. The robust arm beam structure is constructed from rectangular steel, utilizing large-diameter cylinders and reinforced pins to ensure the mechanical arm possesses formidable crushing power. Flexible Operational Performance: Swing angles reach up to 170°/360°, offering a wide working range for operations in larger spaces. The rotating mount incorporates high-speed low-altitude gearing and responsive braking systems, enabling rapid, precise, and accurate equipment reactions. Intelligent Control System: Utilizes flexible control for precise positioning. Features video monitoring + remote control functionality with diverse operation modes, achieving control distances of 10-20km. Equipped with high-protection controllers for multi-parameter integration. High Adaptability: Compatible with various front-end tools like hydraulic lotus claws and hydraulic cutters for multi-functional operation. Modular design rapidly adapts to diverse customer requirements, enabling long-term operation in harsh environments including corrosion, explosion-proof zones, and high altitudes. The  Benefits of  YZH WHC1030 Rockbreaker System: Energy Efficiency & Environmental Protection: Utilizes electro-hydraulic drive with clean, energy-efficient motor operation. Energy costs reduced by over 60% compared to traditional diesel equipment, with zero emissions meeting environmental standards. Safety and Reliability: Intelligent control enables remote operation, eliminating worker exposure to hazardous environments and enhancing workplace safety while reducing risks. A high-performance shock absorption system minimizes impact loads on the machine and foundation. New simulation-optimized design ensures rational layout, high safety factors, and uninterrupted operation. Low Operating Costs: Maintenance expenses are minimal, with failure rates reduced by 85% compared to conventional diesel equipment. It minimizes crusher wear, ensuring healthier operation and extended service life. Additionally, fuel consumption is only one-sixth that of excavators with equivalent power output. High Production Efficiency: Significantly reduces downtime caused by material jams, enhancing overall production line efficiency. It also boosts the output of primary crushers by up to 20%, increasing production capacity. The Application of  YZH WHC1030 Rockbreaker System: Shen Dong Coal Customized Robotic Arm: Shen Dong Coal Group's fixed crushing robotic arm employs electro-hydraulic control for intelligent remote operation. Its one-touch extension/retraction functionality enables convenient and safe crushing, supporting Shen Dong Coal's goal of establishing a world-class benchmark in the coal industry. Multiple Custom Orders from Hongshi Cement Group: Hongshi Cement Group has repeatedly customized Yuanzhengxing fixed excavation robotic arms for crushing operations in cement production. This has enhanced safety, productivity, and profitability in crushing tasks while significantly improving the construction environment under special working conditions.

Minimum Order: 1 bags

An effective double-cushion hydraulic system with a floating adapter offers high productivity and superior drilling steel economy. A robust stepless variable and reversible rotary motor ensure high torque and excellent speed control. Productivity is further improved and downtime reduced thanks to lubricated and pressurized contact surfaces and side bolts, along with separate lubrication for the front headstock and driver.

YZH WHC970 Rockbreaker System is a high-performance equipment that integrates mechanical, electronic, and hydraulic technologies. Main parameters of YZH WHC970 Rockbreaker System: Model No. WHC970 Boom weight(without hammer) 8504KG Max.Horizontal Working radius 11925MM Max.vertical working radius 9605MM Min.vertical working radius 2485MM Max.Height 6858MM The Features of  YZH WHC970 Rockbreaker System: ·Sturdy structure and powerful power: The main structural components of the equipment are welded with high-strength manganese steel, which can withstand strong impacts and loads. The core power comes from a hydraulic station with a power range of 30-75kw, which drives the hydraulic breaker to complete strong crushing. ·Flexible control and intelligent control: Provides two modes of cabin control and remote control, with a remote control distance of up to 10-20km. Some models are also equipped with video surveillance systems to achieve remote visual operation. ·Wide working range and multifunctional accessories: The horizontal extension range of the working arm is usually between 4880-20400mm, and the swing angle can reach 170 ° to 360 °. By quickly replacing the connector, various hydraulic tool heads such as breaking hammers, breaking pliers, hydraulic shears, and digging buckets can be equipped, achieving multi-purpose use of one machine. ·Strong environmental adaptability: Adopting a sealed structure and special design (such as optional high and low temperature automatic temperature control device), it can work stably in harsh environments such as high dust, low temperature, high altitude, underground mines, and high temperature in steel plants. The  Benefits of  YZH WHC970 Rockbreaker System: ·High efficiency, energy saving, and good economy: Using electric motor drive, the energy consumption cost is said to be reduced by more than 50% compared to traditional diesel equipment, and the hourly electricity cost is about 10-20 yuan. ·Safe, reliable, and easy to maintain: Remote control operation keeps workers away from dangerous areas. The equipment adopts a high-performance shock absorption system to reduce impact loads. The core components are selected from international brands, which reduces the failure rate by more than 80% compared to traditional equipment. ·High degree of intelligence: adopting a flexible control system, precise fixed-point positioning can be achieved. Equipped with a high protection level controller, supporting multi parameter fusion. ·The environmental advantages are obvious: electric drive achieves zero on- site emissions, and the equipment operates with low noise. The Application of  YZH WHC970 Rockbreaker System: YZH WHC970 Rockbreaker System is widely used in multiple industrial fields: ·Mining field: Used for crushing machine feed ports, chute heads, and grid screens in open-pit or underground mines, to handle large ore blockages. ·Metallurgical casting: used for shell making, brick removal, unpacking treatment of various mobile steel ladles, as well as slag cleaning of metallurgical furnaces. ·Sand and gravel aggregates and building materials: Installed next to the crushing station in the sand and gravel aggregate yard, processing large stones to ensure smooth production. ·Other industrial environments, such as cement plants, chemical plants, power plants, ports, and docks, require the handling of large materials. In terms of typical customer cases, the mechanical arm equipment of YZH brand has been promoted and applied in dozens of large state-owned enterprises such as China National Chemical Corporation, China Gold Group, Jinchuan Group, and Ansteel Group.

Minimum Order: 1 bags

Both ends of the one clamping are processed at the same time, the automobile torsion beam milling machine with 1250-1550 mm workpiece length is suitable for milling the left and right wheel hub mounting surfaces of automobile rear torsion beam welding assembly. Automatic fixture, high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM X8220125 Workpiece Length Scope, mm 1250-1550 Toe-in Adjustment(one side), ° ±3 Toe-out Adjustment(one side), ° ±3 For more details please click here

Both ends of the one clamping are processed at the same time, the joint cross machine with 100-300 mm workpiece length is suitable for milling face, turning outer circle and drilling center hole of joint cross, or boring and drilling center hole of link lock. High coaxiality, high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM CZ821030 TZ820510 Clamping Diameter Scope, mm Ø15-Ø60 - Boring Diameter Scope, mm - Ø25-Ø50 Workpiece Length Scope, mm 100-300 100 Expangding Travel, mm 20 -

Break cam milling machine can precision milling cam diameter of 250 mm, which is suitable for milling automobile brake camshaft, textile cam and peripheral curve parts. Automatic program generation, high precision and high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM CM0525 Max Clamping Diameter, mm Ø50 Max Workpiece Length, mm 1000 Max Cam Diameter, mm Ø250

Both ends of the one clamping are processed at the same time, the vertical facing and centering machine with 100-500 mm workpiece length is suitable for milling, chariot, drilling center hole, drilling, tapping, boring, reaming, grooving package of all kinds of slender, irregular and stepped parts. High coaxiality, high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM VZ820550 Clamping Diameter Scope, mm Ø15-Ø50 Workpiece Length Scope, mm 100-500 Max Center Drilling Clamping Diameter, mm Ø16 Max Milling Amount(One Side), mm 4 Vertical Facing and Centering Machines are commonly used in industries such as metalworking, where precision and smooth surfaces are essential. They are often used for tasks like preparing the ends of shafts or other cylindrical components for further machining, assembly, or inspection. The specific design and capabilities of these machines can vary, but their primary functions remain consistent in terms of facing and centering workpieces. They can be operated manually or using computer numerical control (CNC) systems for greater precision and automation.

Provide a complete solution for cylindrical and end face grinding of shaft and disc parts, it can carry with truss or joint robot and automatical line. Cylindrical grinding machine is a kind of grinding machine used to reshape the exterior of objects. Cylindrical grinders can process various shapes, but the object must have a central axis of rotation. This includes, but is not limited to, shapes such as cylinders, ellipses, cams, or crankshafts. The hydrostatic guide rail and hydrostatic spindle form the basis of the high-precision cylindrical grinding machine series. They can be equipped with automation and are especially suitable for processing workshops and manufacturing. Technical Parameters ITEM MA2060 MP2060 Max Tow Centre Distance, mm 600 600 Max Table Rotate Diameter, mm Ø400 Ø400 Max Loading, kg 80 80 Max Workpiece Diameter, mm Ø190 Ø190

7 ton Mining Trolley Locomotive for Copper Mine The model has two kinds of working rated voltage:250v and 550V. It applies primary driving way, speed control of IGBT chopping wave type or resistor type or VF type. Main fetures include:short wheel base, high stiffness of vehicle body, and good shockproof performance. The braking type is mechanical or electric braking. Both mechanical braking and electric brking have safe and reliable effect. Adhesive / total weight (t) : 7 ton Track gauge (mm) : 600.762.900 Traction (KN) : 13.05 15.09 Max. Traction (KN) : 17.2 Speed(km/h) : 11 Power (KW) : 21X2 24X2 Dimensions Length(mm) : 4550 Width(mm) : 1050,1212or 1350 Height(mm) : 1600 Wheelbase (mm) : 1100 Wheel diameter (mm) : 680 Min Curve radius (m) : 7 Controller : Resistencia or IGBT Braking method : Mechanical Advantages of our product 1.Using high-quality steel plates, special rust removal process make sure it more anti-corrosion and suitable for harsh mining environment. 2. Producing motors ourselves, using high lever insulation material and pure copper, ensure the powerful traction force, and suitable for harsh mining environment. 3.Gear anastomosis surface to reach more than 80%, which is far more exceeding the standard. 4.Professionally designed and adjusted frame ensure safe driving and avoids falling off rails. 5.A variety of braking methods can be choose, air brake, hydraulic brake, electric brake, mechanical brake to ensure the safety drive. 6. 40 years richful experience with the ability to design and make customized product according to your requirements. 7. Proving factory online-visiting Factory Test Mining Locomotive test 1.Before Running the locomotive,carry out gear debugging, lighting, gear, and brake adjustment etc.To ensure the normal operation of the locomotive. 2.Carry out a tensile test before leaving the factory to ensure the load performance of the locomotive meets the standard. Our design standards generally exceed the national standard by 10%-20%. 3.Carry out different type running test before leaving the factory to ensure the performance and normal operation of the whole locomotive. It can adapt to various harsh conditions under simulated working conditions. Motor test The motor has to go through many inspection procedures before leaving the factory, and each motor has to be carried out with load running experiments. Explosion-proof motors are carried out with water pressure test. All the test of motor is to ensure that can adapt to harsh working conditions.

Minimum Order: 1 bags

In today's era of deep integration between industrialization and intelligent technology, traditional crushing operations are undergoing revolutionary transformation. As a standout representative of this change, the YZH WHC960 rockbreaker systems deliver innovative design concepts and exceptional performance, bringing entirely new solutions to mining, metallurgical processing, and related fields. Main parameters of WHC960 rockbreaker systems: The Features of WHC960 rockbreaker systems: Innovative Design: Redefining Crushing Standards The intelligent control system breaks traditional operational constraints, enabling precise remote control. Operators can effortlessly manage equipment within a 10-20 kilometer range, while the integrated high-definition video monitoring system ensures full visibility and control throughout operations. Multiple operating modes—from basic manual control to preset program automation—demonstrate exceptional adaptability to diverse scenarios. The seamless integration of power and structure stands as another highlight of the WHC960. Utilizing an efficient electro-hydraulic drive system with power outputs ranging from 30-75kW, combined with an adjustable working radius of 4.88-20.4 meters and 360° full rotation capability, it effortlessly handles complex working conditions. Modular attachment design enables multi-functional operation, allowing rapid switching between crushing, grabbing, loading, and other tasks. Exceptional Value: Multiple Advantages Deliver Significant Benefits Significant economic benefits. Compared to traditional equipment, energy consumption is reduced by over 50%, maintenance costs decrease by 80%, and equipment utilization increases by 40%. These figures translate to substantial reductions in operational costs and a marked improvement in return on investment. Outstanding Safety and Environmental Performance. Electric drive achieves zero emissions, while low-noise design enhances the working environment. Remote control mode keeps operators away from hazardous areas, and multiple safety protection systems provide comprehensive safeguards for both equipment and personnel. Exceptional Adaptability. Whether in extreme cold or high-temperature conditions, at high altitudes or underground, the WHC960 operates reliably. Specialized sealing and environmental adaptation configurations ensure efficient performance even in harsh environments. Field-Proven: Significant Achievements Across Multiple Sectors In large-scale mining applications, this equipment successfully resolved persistent feed inlet blockages that had long hindered production. What previously required hours of manual intervention now takes only minutes, boosting production efficiency by over 25% and saving more than 300 hours of downtime annually. In the sand and gravel aggregate industry, the WHC960's uniform material distribution function increased crusher efficiency by 20%, adding approximately 150,000 tons to the production line's annual capacity. Its precise crushing capability effectively reduces equipment wear, extending the production line's service life. In metallurgical enterprises, the WHC960 replaces manual labor, not only boosting operational efficiency fivefold but also eliminating safety risks in high-temperature environments, setting new standards for industrial safety. Technology Outlook: Continuous Innovation Driving Industry Advancement The successful application of WHC960 rockbreaker systems marks the entry of industrial crushing operations into a new era of intelligence. With the integration of emerging technologies like 5G and IoT, future equipment will achieve more precise intelligent control and more efficient collaborative operations. YZH continues to invest in R&D innovation, committed to providing the industry with more advanced and reliable solutions. As an outstanding embodiment of this philosophy, WHC960 is helping more enterprises achieve their goals of quality improvement, efficiency enhancement, and transformation and upgrading. The Scope of Work Diagram of WHC960 rockbreaker systems: With its innovative technical design, outstanding performance, and remarkable application results, the WHC960 rockbreaker system provides robust technical support for enterprises' intelligent transformation. In advancing industrial modernization, such innovative equipment will play an increasingly vital role, injecting new momentum into the industry's high-quality development.

Minimum Order: 1 bags

Carbon steel forged flanges are widely used in various industries due to their strength, durability, and ability to withstand high-pressure and temperature conditions. These flanges are manufactured through the forging process, ensuring high structural integrity and resistance to wear and tear. 1. Types: Slip-On, Welding Neck, Blind, Socket Welding, Threaded, Lap Joint and Plate flanges, etc. 2.Wall Thickness: Sch10, Sch20 , Sch30, STD, Sch40, XS,Sch80, Sch100, Sch120, Sch140, XXS; 3.Pressure Rating: Class 150LBS, 300LBS, 600LBS, 900LBS, 1500LBS, 2000LBS, 3000LBS, 6000LBS, 9000 LBS; 4. Surface treatment: Anti-rust oil, black / yellow / transparent / electric galvanized / hot galvanized. 5. We stock ASME B16.5 Flanges; find the right dimensions and style for any application. Forged steel flange has higher precision and performance than the cast flange and is widely used in different industries for connecting equipment or pipelines, especially for high temperature and high pressure environments. Forged flange is a plate-type device, usually in circular appearance, which can be attached to the ends of pipes, fittings, valves, or other objects to facilitate assembly and disassembly of the piping system. It offers impressive mechanical performance as a connecting part. Manufacturing Standards Referred ASME B16.5: Dimension standard for steel pipe flanges and flanged fittings ASME B16.47: Large diameter steel flanges NPS 26 to NPS 60 MSS-SP44: For steel pipeline flanges API 605: For large diameter carbon steel flanges Application Fields Industry Example Applications Oil and Gas Pipelines, refineries, offshore platforms Petrochemical Chemical processing plants, storage tanks Power Generation Power plants, nuclear facilities Water Treatment Water and wastewater treatment plants Automotive Engine components, exhaust systems Construction Structural applications, HVAC systems

Minimum Order: 100

Check out this blog if you want to learn more about blind flanges. This blog covers everything about these types of flanges, including definitions, uses, advantages, and much more. What is a Blind Flange? A blind flange is a solid flange, as shown below. The purpose of these is to block off a section of pipe or a nozzle on a vessel that is not used. (A nozzle is typically a pipe coming out of a vessel and is usually flanged so it can be connected to valves or piping.) Many times, a nozzle will be blanked off with a blind flange for pressure tests in a plant, or simply because the customer does not need all the nozzles that were supplied on the tank. The primary function of a blind flange is straightforward: to temporarily or permanently block the flow of fluids or gases within a pipeline. This becomes indispensable when a section of a piping system needs to be isolated for critical tasks such as maintenance, repairs, inspection, or when a line is simply not in active use. By creating an impenetrable barrier, blind flanges prevent the escape of hazardous substances and maintain system integrity. steel blind flange Despite their simple appearance, blind flanges are incredibly versatile. They are available in a wide array of diameters, materials (e.g., carbon steel, stainless steel, alloy steels), and pressure ratings, ensuring there’s a suitable option for virtually any operational demand. Installation is also relatively uncomplicated: the flange is aligned with the pipe’s open end, a gasket is positioned between the two, and bolts are tightened evenly around the circumference to create a secure connection. Blind Flange Face Types: The efficacy of a blind flange largely depends on its face type, which dictates the gasket and sealing mechanism: Raised Face (RF) Blind Flange Featuring a raised, serrated surface around the bore, this is the most common type. It concentrates the bolting force over a smaller area, increasing the joint’s pressure containment capability. Typically paired with spiral wound or non-metallic flat gaskets. Flat Face (FF) Blind Flange As its name suggests, this flange has a flat sealing surface. It’s ideal for lower pressure applications and when connecting to cast iron flanges or equipment that are more sensitive to concentrated stresses. Often used with full-face gaskets made of softer materials like rubber or neoprene. Ring Type Joint (RTJ) Blind Flange Engineered for extreme high-pressure and high-temperature environments, RTJ flanges utilize a precisely machined groove that accommodates a metallic ring gasket. This metal-to-metal seal offers superior leak resistance under severe conditions. High Hub Blind Flange While less common for simple closure, a high hub blind flange integrates the strength of an extended hub, often found on weld neck flanges, with the solid face of a blind flange. This can be beneficial in applications requiring additional structural integrity. ANSI Blind Flange Dimensions by Class Spec Class Available Size Range B16.5 150 0.5” – 24” B16.5 300 0.5” – 24” B16.47 150 26” – 60” B16.47 300 26” – 60” Industry Forged Steel Blind Flanges Key Applications: The utility of blind flanges extends across numerous sectors, making them a staple in various industrial scenarios: 1. Pressure Testing: During the crucial phase of pressure testing new or repaired pipelines, blind flanges are vital for sealing off sections, allowing for accurate pressure checks and ensuring system integrity before commissioning. 2. System Isolation: Perhaps their most common application, blind flanges are used to safely isolate specific sections of a pipeline or equipment for scheduled maintenance, emergency repairs, or modifications without affecting the rest of the system. 3. Temporary Line Closure: When a particular pipeline segment is temporarily out of service or awaiting future connection, blind flanges provide a secure and reliable temporary closure, protecting the system from contaminants and accidental access. 4. Vessel & Tank End Caps: Beyond pipelines, these flanges frequently serve as secure end caps for pressure vessels, storage tanks, and heat exchangers, maintaining internal pressure and preventing external contamination. 5. Instrumentation & Inspection Ports: Cleverly, blind flanges can also be adapted to create access points. By removing a blind flange, technicians can gain entry for internal inspections, cleaning, or the installation of monitoring instruments like pressure gauges and thermometers. Blind flanges are far more than just metal discs; they are crucial components that safeguard operations, facilitate essential maintenance, and provide unparalleled flexibility in managing fluid and gas transfer systems. Their ability to securely and efficiently close off pipelines makes them indispensable across the petrochemical, power generation, water treatment, and manufacturing industries. Whether you’re contending with high-pressure systems, seeking to isolate a critical section for repair, or simply capping off a temporary line, the blind flange offers a reliable, cost-effective, and adaptable solution. Don’t underestimate the silent strength of these essential fittings. Need expert guidance on selecting the perfect blind flange for your next project? Contact us today – we are ready to help you navigate the specifications and ensure your system is sealed for success. Email: admin@jsfittings.com Tel/WhatsApp: +8618003119682