Metal Processing Machinery

Induction elbow is a hot forming process to produce elbows of pipeline.  the IGBT Induction Heating technology is the cost-effective way for hot forming of elbow. TY Induction provides a full line of induction elbow forming equipment for every budget. A complete sets of induction machine includes induction heating system, cooling system, hydraulic bending machinery, infrared thermometer and PLC control system with friendly HMI. The forming process is continuous and automated and uses inductors to progressively heat mandrel. Induction elbow equipment involves Industries such as Petrochemical, Oil and Gas, Chemical, Construction (airport, bridge, subway), Shipbuilding, Infrastructure and Power Generation, etc. Induction Elbow Making Machine Features ● Can bend pipes and beams in different material: Carbon & Alloy steel, Stainless steel ● Can bend different type of pipes: Seamless pipe & Welded pipe ● Pipe heated uniformly by Induction Machine brings Good Quality of the bends: Very less Distortion, very less Wall Reduction and good quality. ● Pipe heated fast by Induction Machine brings High Efficiency, Low operating cost and low energy consumption ● Can be operated in Auto & Manual mode ● Whole machine is controlled by PLC with touch panel.  Speed can be monitored on the control station. ● Infrared Thermometer controls heating temperature and can Record ● Central Control station control induction heating, hydraulic system and speed, heating current, oil pressure, speed can be inspected on the control station. ● Hydraulic control for pipe pushing, pipe clamping, clamper open and close. ● Equipped with infrared thermometer to inspect heating temperature. Work with TY INDUCTION for induction heating systems that redefine efficiency, precision, and durability across diverse industries. Experience the future of bending solutions tailored to your unique needs.

Minimum Order: 1 bags

This Long Bar Hardening and Tempering Heat Treatment is designed for steel bars with a diameter of M8-M30. It uses a Dual-Channel Induction Power Supply System (two independent power supplies for Hardening and Tempering) to achieve high- intensity heat treatment process to ensure that the material strength grade reaches the 12.9 standard. This line mainly consists of items such as IGBT Induction Heaters and Induction Coils, Cooling System, Mechanical System, Automation and Temperature Measurement. Specification Bar Diameter M8-M30 Bar length 3000mm to 6000mm Hardening Temperature 850℃ to 900℃ Tempering Temperature 250℃ to 600℃ Maximum Production Rate  500kg/hour Straightness 0.004mm/m Bar material Carbon steels, special alloyed steel

Minimum Order: 1 bags

TY Induction offers a comprehensive Induction Heat Treatment Turnkey Project for marine chains and mining chains. This advanced solution is designed to enhance the durability and strength of these critical components, ensuring their optimal performance in harsh industrial environments. The Induction Heat Treatment Turnkey Project includes following key components: ●Four IGBT induction heaters: These high-efficiency heaters are essential for precise and rapid heating of the chains. ●Siemens PLC controlled mechanical drive system: Ensures accurate and reliable operation of the entire heat treatment process. ●Three water cooling systems: Provide effective cooling to maintain the desired temperature during the heat treatment process. ●Four infrared thermometers: Monitor the temperature of the chains in real- time to ensure consistent and accurate heating. ●14 pieces of induction furnaces: Designed to accommodate chains of various diameters and materials. ●Three quenching tanks: Used for the quenching process to achieve the required hardness and wear resistance. ●A main control cabinet: Centralized control of all the components for easy operation and monitoring.

Minimum Order: 1 bags

Billets  range from  Φ25 to Φ150 and temperature range from 900℃ to 1300 ℃ can be performed by this induction heating line.  Induction heating is widely used to heat metals prior to hot forming by forging. Progressive multistage horizontal heating is popular for small- and medium-size billets (usually less than 150 mm in diameter) TY Induction Billet Heating Systems for Forging enables today’s forging plants to heat up rapidly material while ensuring uniform temperature and high efficiency. TY Induction can offer a complete  Billet Total Heating Induction Equipment with full-automatic or Semi-automatic material handling machine, water cooling system and temperature control.  TY Induction Power Supplies use IGBT technology and LC series resonant circuit. 100% launch up under any load conditions and 24 hours operation. Self-Diagnostics with Fault LED’s & Alarm Indicator. 

Minimum Order: 1 bags

The Advanced Auto Induction Forging system for Transmission Gears is a state- of-the-art solution designed to enhance production efficiency and quality. It features a 1000kw induction power supply based on IGBT technology, ensuring robust and reliable performance. Minimal Installation and Operating Space This system boasts an integrated design that combines the induction power supply with inductors of three different sizes. This compact configuration minimizes the installation and operating space required, making it an ideal choice for facilities with limited floor space. Quick Setup and Changeover Designed for efficiency, the automatic induction forging equipment allows for quick and automatic switching between three different sizes of inductors. This capability enables rapid setup and changeover, significantly reducing downtime and enhancing the production of transmission gears. This feature is particularly crucial for automotive manufacturers who need to meet tight production deadlines and demand fast turnaround times. Precise Temperature Control The system incorporates an infrared thermometer that enables precise temperature control. The controller classifies the workpiece into three categories: qualified, high temperature, and low temperature, based on the detected temperature. A cylinder then sorts the workpiece into different channels, ensuring that every processed workpiece meets the quality standards. This level of control prevents overheating and ensures that the gears are forged with optimal metallurgical properties. Customized Heating Profiles The auto induction forging machine can be programmed to follow customized heating profiles, tailored to the specific requirements of the transmission gears being forged. This flexibility allows for the production of gears with varying shapes, sizes, and materials, all while maintaining a high level of precision and quality. Energy Efficiency Designed with sustainability in mind, the auto induction forging furnace is highly energy-efficient. By utilizing electromagnetic induction for heating, it consumes less energy compared to traditional heating methods. This not only helps manufacturers reduce their carbon footprint but also lowers their operating costs, making it an environmentally friendly and cost-effective option for forging transmission gears.

Minimum Order: 1 bags

Both ends of the one clamping are processed at the same time, the automobile torsion beam milling machine with 1250-1550 mm workpiece length is suitable for milling the left and right wheel hub mounting surfaces of automobile rear torsion beam welding assembly. Automatic fixture, high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM X8220125 Workpiece Length Scope, mm 1250-1550 Toe-in Adjustment(one side), ° ±3 Toe-out Adjustment(one side), ° ±3 For more details please click here

Both ends of the one clamping are processed at the same time, the joint cross machine with 100-300 mm workpiece length is suitable for milling face, turning outer circle and drilling center hole of joint cross, or boring and drilling center hole of link lock. High coaxiality, high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM CZ821030 TZ820510 Clamping Diameter Scope, mm Ø15-Ø60 - Boring Diameter Scope, mm - Ø25-Ø50 Workpiece Length Scope, mm 100-300 100 Expangding Travel, mm 20 -

Break cam milling machine can precision milling cam diameter of 250 mm, which is suitable for milling automobile brake camshaft, textile cam and peripheral curve parts. Automatic program generation, high precision and high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM CM0525 Max Clamping Diameter, mm Ø50 Max Workpiece Length, mm 1000 Max Cam Diameter, mm Ø250

Both ends of the one clamping are processed at the same time, the vertical facing and centering machine with 100-500 mm workpiece length is suitable for milling, chariot, drilling center hole, drilling, tapping, boring, reaming, grooving package of all kinds of slender, irregular and stepped parts. High coaxiality, high efficiency, it can carry with truss or joint robot and automatical line. Technical Parameters ITEM VZ820550 Clamping Diameter Scope, mm Ø15-Ø50 Workpiece Length Scope, mm 100-500 Max Center Drilling Clamping Diameter, mm Ø16 Max Milling Amount(One Side), mm 4 Vertical Facing and Centering Machines are commonly used in industries such as metalworking, where precision and smooth surfaces are essential. They are often used for tasks like preparing the ends of shafts or other cylindrical components for further machining, assembly, or inspection. The specific design and capabilities of these machines can vary, but their primary functions remain consistent in terms of facing and centering workpieces. They can be operated manually or using computer numerical control (CNC) systems for greater precision and automation.

Provide a complete solution for cylindrical and end face grinding of shaft and disc parts, it can carry with truss or joint robot and automatical line. Cylindrical grinding machine is a kind of grinding machine used to reshape the exterior of objects. Cylindrical grinders can process various shapes, but the object must have a central axis of rotation. This includes, but is not limited to, shapes such as cylinders, ellipses, cams, or crankshafts. The hydrostatic guide rail and hydrostatic spindle form the basis of the high-precision cylindrical grinding machine series. They can be equipped with automation and are especially suitable for processing workshops and manufacturing. Technical Parameters ITEM MA2060 MP2060 Max Tow Centre Distance, mm 600 600 Max Table Rotate Diameter, mm Ø400 Ø400 Max Loading, kg 80 80 Max Workpiece Diameter, mm Ø190 Ø190

Carbon steel forged flanges are widely used in various industries due to their strength, durability, and ability to withstand high-pressure and temperature conditions. These flanges are manufactured through the forging process, ensuring high structural integrity and resistance to wear and tear. 1. Types: Slip-On, Welding Neck, Blind, Socket Welding, Threaded, Lap Joint and Plate flanges, etc. 2.Wall Thickness: Sch10, Sch20 , Sch30, STD, Sch40, XS,Sch80, Sch100, Sch120, Sch140, XXS; 3.Pressure Rating: Class 150LBS, 300LBS, 600LBS, 900LBS, 1500LBS, 2000LBS, 3000LBS, 6000LBS, 9000 LBS; 4. Surface treatment: Anti-rust oil, black / yellow / transparent / electric galvanized / hot galvanized. 5. We stock ASME B16.5 Flanges; find the right dimensions and style for any application. Forged steel flange has higher precision and performance than the cast flange and is widely used in different industries for connecting equipment or pipelines, especially for high temperature and high pressure environments. Forged flange is a plate-type device, usually in circular appearance, which can be attached to the ends of pipes, fittings, valves, or other objects to facilitate assembly and disassembly of the piping system. It offers impressive mechanical performance as a connecting part. Manufacturing Standards Referred ASME B16.5: Dimension standard for steel pipe flanges and flanged fittings ASME B16.47: Large diameter steel flanges NPS 26 to NPS 60 MSS-SP44: For steel pipeline flanges API 605: For large diameter carbon steel flanges Application Fields Industry Example Applications Oil and Gas Pipelines, refineries, offshore platforms Petrochemical Chemical processing plants, storage tanks Power Generation Power plants, nuclear facilities Water Treatment Water and wastewater treatment plants Automotive Engine components, exhaust systems Construction Structural applications, HVAC systems

Minimum Order: 100

BHJG250 pipe bucking machine unit has six parts: driving clamp system、backup clamp system、hydraulic system、pneumatic system、manipulating platform and frame base. The Driving clamp is driven by hydraulic motor and it is used to screw on (screw off) . The t can be positive and negative direction of rotation to meet the requirements of make-up or break-out. Torque up to 68kN. M. The Buckup clamp is driven by pneumatic cylinder and it is used to fix the pipe. the screw on torque value is output by tension sensor and controlled by PLC system. The Max. drift diameter of the bucking machine is 250mm, which can finish the make-up or break-out of 2 7/8″～8 5/8″ casing, tubing and drill pipe. Product Application  Pipe bucking machines produced by our company is special equipment used to screw on and off the casing, tubing and drill pipe coupling.

QK1330 CNC Pipe Threading Machine is an efficient, high-precision two coordinate continuous control CNC machine independently researched and developed by our company according to the development needs of petroleum industry. The machine has high power, good rigidity, can cut straight, oblique, arc, male, inch thread, and has a variety of functions such as tip radius compensation. This machine highlights the characteristics of high rigidity and high power, and is a high precision and high efficiency pipe thread machining machine. With the latest innovative design, the pipe can be completed by radial and axial feed of the tool. A variety of applications, such as pipe beveling, facing, edging, deburring, tapering and threading, can be performed on the inside and outside of pipes without changing tools for different angles or shapes.   Product Application 1. The CNC Pipe Threading Equipment can be used for rough machining and finishing machining of mechanical parts, especially suitable for petroleum, mining, machinery and other industries, for high-efficiency, high-volume, high- precision processing of rotary parts. 2. The machine can process steel, cast iron and non-ferrous metals and other materials. 3. The machine is also suitable for small and medium-sized batches of shaft, plate parts of the internal and external cylindrical surface, cone, thread, drilling, reaming and curve turning parts. The machining accuracy is up to IT7 and the surface roughness of the machined workpiece is up to Ra1.6.

The 3PE Coated steel pipe has 3-layer coatings: 1. Epoxy primer coating.The first layer with epoxy powder (FBE> 100um). Directly coated at the pipe surface. Ensure the overall coating has good adhesion at higher temperatures. 2 . Copolymer adhesive. Main component for this layer is a polyolefin. The thickness of the adhesive ranges from 170um to 250um.To make sure the top anti- corrosion coating is adhesive at the primer coating and also on the pipe surface. 3 . Anti-corrosion Coating (PE layer). The top layer is extruded polyethylene; the thickness of this layer is from 2.5 mm to 3.7 mm. It is polyethylene, which has advantages in anti-water, electrical resistance, and anti-mechanical damage. It is a very important layer. Coating standard: ANSI/AWWA C104/A21.4 American National Standard for Cement ISO 21809 Petroleum and natural gas industries DIN 30670 Polyethylen coatings of steel pipes and fittings 3PE Anti-corrosion Seamless Coated Steel pipe Application? Due to the characteristics and advantages of the 3PE coated pipe, it is widely used in many kinds of applications such as oil & gas, water transmission, heat transmission, mining, fire-fighting, thermal power station, electric power, communication facilities, highway, chemical pharmaceutical, printing and dyeing, and agricultural applications. And with its further development, the 3PE-coated pipe will play a more and more important role in global development. 3PE Coating Steel Pipes are an excellent solution for customers looking for an anti-corrosion pipeline that can withstand harsh environments. The three-layer polyethylene coating provides excellent protection against corrosion, making our steel pipes durable and reliable. This technology has been proven to extend the lifespan of steel pipes, making it a cost-effective solution in the long run. Additionally, the 3PE coating provides superior insulation and reduces energy loss, making it an ideal choice for transporting fluids in extreme temperatures. Our steel pipes are compatible with a wide range of fluids, making them versatile and convenient for various applications. Trust our experienced team to provide you with the reliable, high-quality steel pipes you need. We provide high-quality steel pipes to customers all over the world Get your price list within 2 hours, now! You can send an email to info@jssteelpipes.com directly. We will quote you within 2 hours after receiving your inquiries.

Minimum Order: 10 long tons