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Last week Logan said that he needs to order 1,000 hydraulic check valves at one time and asked me to hurry up to prepare materials. After reading this email, I felt very good. Logan comes from a Canadian hydraulic equipment company. Two years ago, he found AAK Hydraulic Valve on the Internet. The hydraulic elevator to be developed by their company needed to use special hydraulic check valves. He asked AAK to make 20 hydraulic check valve samples urgently according to his drawings, and promptly paid the development cost. According to the drawing, the O-ring of the hydraulic check valve is a little special, and each component needs to be customized. It took more than 2 months for AAK to successfully finish and send 20 hydraulic check valves. Strangely, after samples were sent, there was no news in 9 months until Logan's email last week. Logan also frankly told us why we did not receive the feedback until now. It turned out that their company had selected 3 factories to test the samples of this hydraulic check valve. In the first test, the samples from all the 3 factories reached the standard, so they chose the cheapest one to place an order. Six months later, they knew the trouble was coming. The customer reported that the lift was unable to rise. After checking, it was found that the hydraulic check valve leaked and did not maintain pressure. The reason for the leakage was that the O-ring of the hydraulic check valve was out of the groove and worn. Logan contacted the original hydraulic check valve manufacturer, and the manufacturer replied that the O-ring was a quick-wear part. If the customer used it frequently, the quick-were part needs to be replaced every 6 months, and the O-ring replacements can be provided free of charge. However, in such frequent after-sales, the sealing ring is a small amount of money, but the after-sales cost is the big trouble. Moreover, the customer may not accept it. Logan checked the original archived samples again to verify the reliability of the O-ring of the hydraulic check valve, and found that the O-ring of AAK was different from that of other manufacturers. He also remembered that AAK was the latest one to deliver samples at that time. Their engineers compared and tested the O-ring of the hydraulic check valves again, and found that the O-ring of AAK was not only different in material, but also different in structure. How does AAK do it? The selection of O-ring should not only be based on the working conditions of hydraulic check valve, but also strictly control the size. With the special design of this hydraulic check valve, the pressure on the O-ring comes from the inside. The outer edge of the O-ring will contact the outer edge of the groove. The compression ratio can only be between 1% and 3%. Considering that the shrinkage of the O-ring will cause tolerance, AAK has customized samples for 8 times to determine the allowable tolerance range of O- ring, which is 15% higher than DIN 3771 and ISO 3601/1 standards. Finally, the ultra wear-resistant PU polyurethane rubber O-ring with reasonable size was selected, and it was guaranteed that the O-ring would not fall out of groove and wear within 1 year. AAK hydraulic check valve, with O-ring that does not fall off groove and wear, you can also have a small try! https://www.aakindustry.com/info-detai , l/hydraulic-check-valve-aak265

Recently, we launched a hydraulic proportional cartridge valve equivalent to HydraForce standard part TS08-27. It is a pilot operated spool type, proportional pressure relieving valve. The regulated pressure is inversely proportional to the input electrical current. Last February in 2022, a hydraulic cartridge valve customer in Russian found AAK when looking for a hydraulic cartridge valve manufacturer in China on Google. He sent us an inquiry for 20 pcs of HydraForce Pressure Relieving Proportional Cartridge Valve TS08-27. For this model, very few cartridge valve manufacturers in Ningbo have existing production procedures. At that time, AAK was still in developing it for a listed company in Canada. We told the Russian customer that after the development is finished, AAK still needs at least 1 year to test the function and performance. We will keep you informed when this Pressure Relieving Proportional Cartridge Valve passed the 1 year of durability testing. This June, we were very happy to learn from the Canadian customer that AAK Pressure Relieving Proportional Cartridge Valve E-TS08-27 has passed their internal testing after 1 year of use, they are preparing for the 2024 buy plan and will send us the official order very soon. After knowing this, the Russian customer asked us to quote based on an annual order qty of 500 pcs directly. Today, we received the official PO for it. AAK hydraulic pressure relieving proportional cartridge valve 2 advantages: 1. Hysteresis per cent ﹤3%, benchmarking HydraForce quality 2. Its service life is 2 times that of its domestic peers Technical parameters of AAK E-TS08-27 pressure relieving proportional cartridge valve: Operating Pressure: 241 bar (3500 psi) Flow rating: 19 lpm/5 gmp DP = 7.8 bar (113.3 psi) ±10%, Cartridge Only, flow from Port 1 to Port 2, coil energized. Maximum pilot flow rate: 0.76 lpm (0.2 gpm) Hysteresis per cent: ﹤3% Pressure appreciation: A: 40 psi/gpm; B: 50 psi/gpm; C: 28 psi/gpm Cavity: 08-2 The newly launched AAK E-TS08-27 pressure relieving proportional cartridge valve, benchmarking HydraForce TS08-27, has been approved by customer in Canada after 1 year of testing. You are welcome to try it out. AAK HYDRAULIC VALVES (659) 2023-08-28 https://www.aakindustry.com/info , -detail/proportional-cartridge-valves-aak659

Edmund from Germany has purchased hydraulic valves from AAK for more than 3 years. He emailed me a question this morning: the SiCr alloy steel pressure spring is used in hydraulic pressure reducing valves, and its durability can not reach 1million times or more? I asked him why he suddenly asked so? He frankly told me that he had encountered problems when purchasing hydraulic pressure reducing valves from Germany factory. At the same time, he also saw an article of AAK that " For hydraulic pressure control valves that German manufacturers were unwilling to solve, AAK used special spring to ensure a service life over 1 year”, so he wanted to discuss it with me. At the beginning of last year, the hydraulic pump of the excavator they sold often had insufficient startup pressure. The problem lied in the hydraulic pressure reducing valve of the hydraulic pump. The pressure of the hydraulic system was unstable because the pressure spring of the hydraulic pressure reducing valve was deformed. Since this excavator has been in use for less than 1 year but the hydraulic pressure reducing valves must be replaced. Edmund contacted the local original manufacturer to replace several hydraulic pressure reducing valves. The manufacturer replied that the hydraulic pressure reducing valve was produced according to the standard, and the strength limit and elastic limit of the piano wire used for the spring were in line with the requirements. The problem was that the user's use frequency and working pressure were too high, problem was caused by improper use. This time, they were willing to replace it for free, and they would have to pay for it next time. Edmund is aware that if there is a complaint about one device, there may be a complaint about the second one. This time, the replacement of the hydraulic pressure reducing valve can only solve the current problem. Edmund began to contact nearly 20 manufacturers of hydraulic pressure reducing valves. Most of them said that the spring made of piano steel wire was the best material. Edmund asked several factories to provide samples for testing to simulate the high frequency and high pressure of excavators. After more than 2 months of durability testing, the durability of the spring failed to pass 1 million times, and basically began to be unstable after 400,000-600,000 times. I joked that he found the right person to solve this problem. The spring of piano steel wire is indeed a good material, but good materials do not necessarily produce good finished products. We strictly follow 3 steps in the selection of spring. The pressure spring of this hydraulic pressure reducing valve really needs better materials to pass the durability of 1 million times. AAK Hydraulic Valve began to innovate the pressure spring 1 year ago. At the request of the customer, AAK technical team spent 24 days, tested samples for 6 times, compared 3 kinds of springs with good elasticity, and selected the special SiCr alloy steel spring, which can pass the durability of 1 million times. SiCr alloy steel spring has high temperature resistance, high rigidity, anti relaxation and long service life. It can be used for 1 million times under high stress conditions. Edmund asked me to send samples. According to his hydraulic pressure reducing valve drawings, I told him that samples could be sent in 4 weeks. I also told him that using AAK hydraulic pressure reducing valve with SiCr alloy steel pressure spring, he would no longer have to worry about complaints. AAK hydraulic pressure reducing valve is protected by special SiCr alloy steel spring under high stress, with a service life of 1 million times. You can also have a small try! https://www.aakindustry.com/info-detai , l/hydraulic-pressure-reducing-valve- aak264